Predictive Maintenance
27 articles · search the full text for this term
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Industrial Prognostics via Ensemble Machine Learning: An Uncertainty Aware Framework for RUL Estimation on NASA FD004 Telemetry
Abstract: Estimating the Remaining Useful Life (RUL) of industrial machinery in real-time is now vital for both operational safety and smart resource management. In the aviation industry, turbofan engines deal with constantly shifting flight conditions, making traditional, scheduled maintenance both expensive and prone to error. This paper addresses the flaws in common “point-prediction” AI models, which offer a single failure date without any margin for error, by introducing a new, uncertainty-aware …
Published in Journal of Aerospace Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
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Integrate AI and IoT to Develop Sustainable Polymer Structural Materials Processing Optimization: Enabled Monitoring Strategies for Performance and Lifecycle Assessment
Abstract: The need for long-lasting structural polymer materials that are both environmentally friendly and highly mechanically effective is driving demand for these materials as the industrial sector continues to grow. Optimizing processes, saving energy, detecting faults, and monitoring structures are all hindered by conventional polymer manufacture. This study suggests an AI-IoT system for environmentally friendly production of structural polymer materials to get around these problems. Tools for evaluating system performance and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 169–192 Read article
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Artificial Intelligence and Edge Computing in Oil and Gas: Applications, Architectures, and Operational Realities
Abstract: Artificial intelligence has arrived in oil and gas, and unlike some previous waves of digital enthusiasm in the sector, this one is sticking. Saudi Aramco analyses approximately 10 billion data point every day and reported USD 4 billion in technology-driven operational gains in 2024. ExxonMobil uses AI to increase shale well output by more than 5 percent. Shell has deployed machine learning across more than 10,000 assets using C3.ai to …
Published in Journal of Petroleum Engineering & Technology · Vol. 16, Issue 2, 2026 · pp. 01–06 Read article
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IOT and algorithmic intelligent motor health monitoring as well as maintenance prediction
Abstract: Manufacturing, transportation, and energy systems rely largely on industrial electric motors, and their untimely failure can result in expensive downtime, safety hazards, and decreased operational efficiency. The majority of traditional motor maintenance procedures rely on reactive methods or routine inspections, which frequently miss early-stage problems and lead to needless maintenance or unexpected breakdowns. This project offers an Intelligent Motor Health Monitoring and Predictive Maintenance System that combines Internet of Things …
Published in International Journal of Electrical Machine Analysis and Design · Vol. 4, Issue 1, 2026 · pp. 28–37 Read article
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Development of a Generative AI Model for Early Detection and Prevention of Electrical Faults in Thermal Power Plants
Abstract: Electrical faults in thermal power plants can lead to severe equipment damage, production downtime, and safety hazards if not detected in advance. This study presents the development of a Generative Artificial Intelligence (GenAI) model for the early detection and prevention of electrical faults using predictive analytics. The proposed framework integrates Generative Adversarial Networks (GANs) with deep learning (CNN) and machine learning algorithms (Random Forest, Logistic Regression) to enhance data diversity, …
Published in International Journal of Energy and Thermal Applications · Vol. 4, Issue 1, 2026 · pp. 1–10 Read article
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IoT-Enabled Monitoring of AC Condensate Water for Quality Assessment and Early Detection of HVAC System Health
Abstract: The shortage of water and expensive reactive maintenance of HVAC are major problems in the modern building management. The paper introduces an Internet of Things (IoT)-enabled air conditioning (AC) condensate to water resource (predictive maintenance) and sustainable water reuse. The nature of our approach defines the quality of the condensate water at the baseline and indicates that it contains low levels of total dissolved solids (TDS) and has almost neutral …
Published in Journal of Instrumentation Technology & Innovations · Vol. 16, Issue 1, 2026 · pp. 25–35 Read article
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Predictive Maintenance in Semiconductor Systems: Insights from Machine Intelligence and Data-Driven Methods
Abstract: With the fast-paced development of semiconductor technology comes the need to focus on device reliability, or how long devices will function and the likelihood of devices having operational issues. Predicting failures and avoiding downtime with the implementation of timely, actionable, and data-driven maintenance strategies are essential to insure devices function sustainably within predetermined performance levels. The implementation of predictive maintenance within artificial intelligence and machine learning technologies will provide the …
Published in Journal of Semiconductor Devices and Circuits · Vol. 13, Issue 1, 2026 Read article
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Enhancing Maintenance Decision-Making in Thermal Power Plants Using Generative AI-Based Fault Diagnosis
Abstract: The growing complexity of operation and power consumption of thermal power stations involve the need to have intelligent fault diagnosis systems that can be used to guarantee reliability and safety in operation. In this research, a Generative AI (GenAI)-based hybrid architecture of early fault detection and predictive maintenance is proposed to improve the decision-making process of the maintenance team. The data-driven analytic approach combines methods of data-driven analytics, Generative AI …
Published in International Journal of Energy and Thermal Applications · Vol. 4, Issue 1, 2026 · pp. 25–33 Read article
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Advancements and Challenges in Automated Guided Vehicles for Smart Industrial Automation
Abstract: Automated Guided Vehicles (AGVs) are increasingly central to modern industrial automation, enhancing operational efficiency in manufacturing, warehousing, and logistics. Traditionally reliant on fixed paths using magnetic tapes or wired tracks, AGVs were limited in flexibility. However, recent technological advances have enabled the development of autonomous AGVs equipped with sensor fusion, LiDAR, computer vision, and artificial intelligence (AI). These features support real-time obstacle detection, dynamic path planning, and robust performance in …
Published in International Journal of Advanced Robotics and Automation Technology · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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A Review on AI and Machine Learning for Predictive Maintenance and FDD in RAC Systems
Abstract: The paper reviews the existing AI/ML methods first in the general context of predictive maintenance and FDD of RAC systems, then specifically focusing on granular cooling appliances. Perspectives and insights are provided on the reasons why potentially valuable models do not make it into practice more often, and where future research and development should be headed. New emerging topics for decision support systems to include domain knowledge and physics-based modeling …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 13, Issue 1, 2026 · pp. 15–25 Read article
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AI-Driven Predictive Maintenance Framework for Intelligent Vehicle Health Monitoring
Abstract: The accelerated development of smart and connected car systems made the necessity to find the accurate and real-time predictive maintenance solutions which would minimize the number of unexpected failures as well as increase the cars on-road safety. The current paper proposes an artificial intelligence-based hybrid predictive maintenance system that combines Long Short-Memory (LSTM) networks and the XGBoost predictor to provide a potent vehicle fault diagnosis, Remaining Useful Life (RUL) prediction, …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 1–17 Read article
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Analysis of Machine Learning in Metal Processing: A Novel Prospect
Abstract: Metal is processed by a wide range of procedures, from forming and casting to machining and riveting. Metal processing is a crucial part of modern manufacturing. The application of machine learning (ML) is driving a significant change in the sector, which has historically depended on empirical knowledge and trial-and-error techniques. Increased production, improved product quality, and resource optimization are expected outcomes of this action. This study aims to explore the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 40–51 Read article
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AI-Assisted Defect Detection in Polymer Composite Insulators Using an Optimised Ensemble Deep Learning Framework for Structural Health Monitoring
Abstract: Polymer composite insulators, particularly those made from silicone rubber and epoxy resins, are increasingly adopted in high-voltage transmission systems due to their superior electrical insulation, lightweight design, hydrophobicity, and environmental durability. Despite their advantages, these materials are susceptible to surface degradation, mechanical cracking, and flashover under prolonged exposure to environmental pollutants, thermal stress, and electrical aging. Accurate, real-time condition assessment of these composite insulators is critical for ensuring operational safety, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 253–261 Read article
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The Role of Simulation and Digital Twins in Enhancing Mechanical Production Efficiency: A Systematic Review
Abstract: In the evolving landscape of smart manufacturing, simulation technologies and digital twin (DT) systems have emerged as pivotal tools for enhancing the efficiency, agility, and sustainability of mechanical production processes. This systematic review investigates how the integration of simulations and DTs contributes to performance improvements across various stages of mechanical manufacturing—ranging from design and process optimization to predictive maintenance and real-time monitoring. While simulations provide the ability to model, test, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 31–36 Read article
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Cybersecurity of AI and IoT Integrated for Mechanical Industries
Abstract: By facilitating the concept of Industry 4.0, the intersection of artificial intelligence (AI) and the Internet of Things (IoT) has changed the mechanical industries. When combined, these technologies are advancing process optimization, predictive maintenance, real-time condition monitoring, and smarter automation. In order to give proactive system control and intelligent decision-making, AI algorithms mine large datasets generated via IoT devices for relevant patterns. In the meanwhile, IoT guarantees smooth communication between …
Published in Journal of Mechatronics and Automation · Vol. 12, Issue 2, 2025 · pp. 27–33 Read article
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Smart Manufacturing with Advanced Polymer Composites: Enabling Industry 4.0 Readiness in Indian MSMEs
Abstract: Thanks to Industry 4.0, manufacturing is now undergoing major changes that highlight using technology, machines, and sustainable solutions. Yet, very few Indian MSMEs can use these technologies due to obstacles like a lack of resources and outdated systems. This research looks at how combining Smart Manufacturing with Advanced Polymer Composites can improve Indian MSMEs’ preparations for Industry 4.0. When APCs are combined with cyber-physical systems, IoT, machine learning, and additive …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 194–216 Read article
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Recent Advances and Future Prospects in Digital Twin Technology for Battery Management Systems of Electric Vehicles
Abstract: Digital twin technology in battery management systems (BMS) for electric cars (EVs) represents a major development in the automotive industry. Digital twins provide predictive maintenance, modelling, and real-time monitoring by creating virtual copies of real-time monitoring, actual battery systems. This paper describes the functional components, architecture, and design of Digital Twin technology along with how it may be included into BMS. Emphasizing how consistent data flow from sensors improves battery …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 2, 2025 Read article
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Transformer Health Monitoring System
Abstract: Rising demands for reliable and efficient power distribution in modern electric control grid increasingly call up for robust monitoring systems for critical substructure. Being a vital part of the power conduction system, transformer are subjected to mechanical, electrical, and environmental stresses, which, if not properly controlled, can cause failures. In this project, we propose a Transformer Health Monitoring System (THMS) using machine learning (ML) models and real-time monitoring method to …
Published in Journal of Power Electronics and Power Systems · Vol. 15, Issue 3, 2025 · pp. 1–9 Read article
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Artificial Intelligence and Machine Learning Applications in Optimizing Air Conditioning Systems
Abstract: The growing demand for air conditioning systems, especially in the wake of climate change and increasing global temperatures, has led to a significant increase in energy consumption. This, in turn, contributes to the growing concerns of environmental sustainability and operational costs. As a result, there is a pressing need for innovative solutions to optimize the performance and energy efficiency of air conditioning (AC) systems. Artificial Intelligence (AI) and Machine Learning …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 1, 2025 · pp. 38–43 Read article
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TensorFlow-Based Big Data Analytics for IoT Networks: A Study
Abstract: Internet of Things (IoT) has exploded in recent years, connecting billions of devices generating massive amounts of data. This deluge presents both a significant opportunity and a considerable challenge. While the potential insights hidden within this data are transformative, customary data processing techniques frequently fall short when handled with the velocity, volume, and variety of IoT-generated data. This is where Big Data technologies step in, offering the tools and infrastructure …
Published in International Journal of Data Structure Studies · Vol. 3, Issue 1, 2025 · pp. 31–38 Read article