Additive manufacturing
46 articles · search the full text for this term
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Self-Healing Structural Polymer Composites Incorporating Bio-Inspired Nanofillers
Abstract: Self-healing polymer composites become an attractive family of intelligent materials that are capable of autonomously repairing damage, which will enhance their durability, reliability and service life in extreme engineering applications. The materials are based on the principles of nature, using the nanofillers that are derived from biological systems to improve mechanical properties and self-healing capabilities by utilizing hierarchical structures and multifunctional interface interactions. The recent developments on the formulation of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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A Comparative Study of the Structure-Property Relationships in CAD/CAM Milled vs. 3D-Printed High-Performance Polymers: Impact of Molecular Orientation on Abrasive Wear
Abstract: Background: The transition from subtractive to additive manufacturing in prosthetic dentistry has introduced significant variations in the macromolecular architecture of high-performance polymers. While CAD/CAM milling utilizes high-density, industrially polymerized blocks, 3D printing (Additive Manufacturing) relies on layer-by-layer deposition, which may induce anisotropic molecular orientation. This retrospective study investigates how these distinct manufacturing "thermal histories" influence the long-term abrasive wear resistance of PEEK and PEKK restorations.Materials and Methods: Data were retrospectively …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Dual Nozzle 3D Printing of Basalt Fiber–Reinforced Polymer Composites
Abstract: Additive manufacturing or 3Dprinting involves building a three-dimensional object by layering materials based on a computer-created design. Generally, 3D printing using single nozzle process where as strength, quality, wastage, and post reinforcement are drawback of this system. To eliminate and to enhance strength, precise control of fiber reinforcement, good bonding, no need of secondary reinforcement the dual nozzle 3D printing is an emerging additive manufacturing technique. In this process the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 620–630 Read article
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Comparative Analysis of the Structural Integrity and Dimensional Stability of Additively Manufactured Biopolymers vs. Thermoformed PETG: A 1-Year Retrospective Study on Polymer Performance in Orthodontic Applications
Abstract: Objective: This study aimed to evaluate the long-term dimensional accuracy and structural performance of direct 3D-printed biopolymers compared to conventional vacuum-formed Polyethylene Terephthalate Glycol (PETG) composites. The investigation focused on how different polymer processing methods (additive manufacturing vs. thermoforming) influence material thinning and resistance to occlusal stress. Methods: A retrospective analysis was conducted on 60 cases (n = 60) of post-orthodontic maintenance. The sample was divided into two cohorts: Group …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 140–146 Read article
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Deep Learning for Real-Time Monitoring and Defect Detection in Additive Manufactured Polymer Composites
Abstract: Additives Fiber-reinforced polymer composite ADDs have high utility in making lightweight structural components, but due to process-related defects (interlayer delamination and reinforcement stacking) the integrity of consolidation during extrusion-based deposition is frequently compromised. This paper has presented a physics-informed deep learning framework that is applicable to real-time measurements of reinforced thermoplastic composite fabrication. Multimodal sensing was provided with thermal gradient, optical morphology, and acoustics emission signals being used to assess …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 974–999 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Exploring the Impact of Process Parameters on 3D Printing: A Comprehensive Review for Enhanced Product Quality
Abstract: Rapid developments in 3D printing technology have dramatically changed a wide range of industries, from consumer products and healthcare to automotive and aerospace. 3D printing is a process of manufacturing where material is deposited layer over layer which are previously deposited to provide the design shape to the desired products. This process has eliminated the numerous machining processes which were required to manufacture the products previously. The modification of process …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 975–996 Read article
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A Review on Evolution of Aircraft Fuselage Materials: From Wood to Composites & Functionally Graded Materials
Abstract: This article presents a comprehensive overview of the evolution of materials for construction of aircraft fuselages, with a focus on the expanding use of polymer composites and functionally graded materials (FGMs) in modern aerostructures. The baseline fuselage design is thought to be from wood, to be followed by metallic systems such as aluminum, titanium, and nickel alloys. All systems improved manufacturability, strength, and longevity, but there was a substantial revolution …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 447–455 Read article
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3D Printing of Polymer-Based Functionally Graded Materials: Recent Developments and Challenges
Abstract: Additive manufacturing (AM), specifically 3D printing, has become a useful technique for fabricating functionally graded materials (FGMs) because it can facilitate the spatial distribution of materials. Polymer FGMs (P-FGMs) have gained a great deal of interest due to their lightweight, customizable, multifunctional properties. In comparison to conventional fabrication, 3D printing allows better control of composition and microstructure, which results in materials with controlled mechanical, thermal, and biological properties. This review …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 338–347 Read article
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Structure–Property Correlation of Infill Topology and Density on Tensile and Flexural Performance of FDM-Printed PLA and ABS
Abstract: Additive Manufacturing (AM), particularly Fused Deposition Modeling (FDM), has become a widely adopted manufacturing technology due to its design flexibility, low cost, and capability for rapid prototyping. However, the mechanical performance of FDM-printed components is strongly influenced by internal structural parameters such as infill pattern and infill density, in addition to the intrinsic material behaviour. This study investigates the structure–property relationship between infill topology, density, and mechanical performance of PLA …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 26–37 Read article
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Analysis of Ageing and Degradation Behavior of Polyamide-12 for Sustainable Additive Manufacturing
Abstract: Additive Manufacturing (AM), particularly High-Speed Sintering (HSS), has emerged as a transformative technology capable of producing complex thermoplastic parts with high efficiency and minimal material waste. The HSS process involves selective deposition of radiation-absorbing ink followed by infrared heating to consolidate polymer powders-most commonly polyamide-12 (PA12). While PA12 is widely used due to its excellent thermal stability and mechanical properties, the sustainability of HSS strongly depends on the reuse of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 136–154 Read article
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A Constraint-Driven Generative Design Methodology for Modular Actuated Robotic Components in Decentralized Manufacturing
Abstract: This work formalizes a constraint-driven generative design framework for actuator-integrated robotic components intended for decentralized additive manufacturing. Conventional topology optimization typically prioritizes structural efficiency while treating actuator integration, modular interfaces, and fabrication constraints as secondary considerations. In contrast, the proposed methodology encodes these requirements as first-order geometric and mechanical constraints prior to automated material redistribution. The framework defines preserved actuator geometry, bounded design envelopes, representative loading abstractions, and manufacturability-aware domains …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 Read article
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Sustainable Manufacturing: The Role of Additive Technologies in Waste Reduction
Abstract: Additive manufacturing (AM) is transforming modern manufacturing by significantly reducing material waste while enabling highly efficient production processes. Unlike conventional subtractive manufacturing methods—such as cutting, drilling, and milling—which remove excess material and generate large volumes of scrap, AM constructs objects layer by layer, depositing material only where required. This precise material placement minimizes waste generation and supports resource-efficient production, making AM a critical technology for sustainable industrial development. Beyond waste …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 62–70 Read article
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A Systematic Review of Advanced Composite Materials for High-Performance Spur Gear Applications
Abstract: This is a review which provides specific and detailed information regarding the fiber-reinforced polymer (FRP) composite to replace traditional steel in high-performance spur gears with emphasis on mechanical performance, computational modeling, and experimental validation. Methods: The current literature was thoroughly investigated that includes material properties, material simulation (e.g., finite element analysis, FEA), and experimental gear testing procedures (e.g., DIN 51354, ASTM G99). Certain case studies in the aerospace and automotive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 209–220 Read article
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Comparative Analysis of Tensile Properties of Virgin and Rice Husk-Reinforced PLA and ABS Filaments
Abstract: This study focuses on evaluating the tensile behavior of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments reinforced with rice husk ash (RHA) particles, in comparison with their respective virgin counterparts. The incorporation of RHA, an abundant agricultural waste by-product, was considered with the objective of developing eco-friendly composites suitable for additive manufacturing applications. Tensile testing was carried out to assess the influence of the reinforcement on the mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 224–229 Read article
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The Role of 3D Modeling in Additive Manufacturing: Advances and Applications
Abstract: By making it possible to create intricate, highly functional, and customized components for a range of industries, the combination of 3D modeling and additive manufacturing (AM) has completely changed contemporary production processes. With an emphasis on both the technological advancements in digital design and its real-world applications, this paper examines the critical role that 3D modeling plays in the success of additive manufacturing. 3D modeling, the cornerstone of additive manufacturing, …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 3, Issue 2, 2025 · pp. 16–21 Read article
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Strategic Opportunities in Implementing Industry 4.0 for Natural Fiber- Reinforced Polymer Composites
Abstract: Cyber-physical systems (CPS) lie at the heart of the fourth industrial revolution, more widely recognized as Industry 4.0. This emerging paradigm is characterised by the seamless and instantaneous integration of physical and digital systems, creating an interconnected environment where machines, data, and human intelligence work in close collaboration. The proposition behind Industry 4.0 suggests that the fusion of advanced digital technologies with traditional industrial processes will fundamentally transform the nature …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 451–466 Read article
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Parametric Investigations of Melt Flow Index for Nylon6-Mica Composite Based Hybrid FDM Filament
Abstract: The development of new hybrid filaments with improved mechanical and thermal properties has been driven by the increasing need for high-performance materials in additive manufacturing. This study explores the parametric investigations of the Melt Flow Index (MFI) for Nylon6-Mica composite-based hybrid Fused Deposition Modeling (FDM) filament. The investigation uses the Taguchi technique to examine how different extrusion temperatures, loads and the percentage of Mica filler affect the MFI, a critical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 165–173 Read article
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Dimensional Investigation of Material Extrusion Based AM Part
Abstract: Now a day’s additive manufacturing plays a vital role in industrial application. Material Extrusion based 3D printed parts often face inherent limitations in quality, such as geometric inaccuracies, surface roughness, and reduced strength, especially when compared to those made through traditional or more refined manufacturing methods. However, this system provides notable advantages for producing parts from materials like ABS by optimizing critical material extrusion based AM machine process parameters, such …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 442–452 Read article