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61 articles for “work-piece material”
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THE EFFECTS OF ENERGY CONSUMPTION ON THE TURNING PROCESS FOR VARIOUS WORK-PIECE MATERIALS
Abstract: The study modified its goal to energy-intensive titanium alloys, contrasting traditional and high-speed machining processes. According to the study, a solution is needed to reduce or optimize energy use. So, a machined component energy footprint model was created. Several cutting speeds were used to calculate (k). Material removal rates were compared to cutting speeds for a range of materials and levels of detail. A strategy for selecting optimal cutting conditions …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 54–65 Read article
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A Review Report for Study of Dry Drilling on Completely Different Materials Exploitation Numerous Machining Strategies
Abstract: Metal drilling processes are influential due to increased end user demands for quality of metal drilling related fabrication, which reduces tool wear and improves product surface roughness that has driven the metal drilling industry to continuously advance in quality control of machining processes. The primary objective of this paper is to observe the effects of drilling framework like spindle speed, feed rate, temperature and also improve the production facilities. Bountiful …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 1, 2017 · pp. 1–6 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Optimization of Process Parameters in EDM Machine with AISI 304 Stainless Steel using TOPSIS
Abstract: The effective solution based on TOPSIS approach to determine the optimal process parameters in die sinking electrical discharge machining. Taguchi L9 orthogonal array is used to gather information regarding the process with less number of experimental runs. Experiments have been conducted using three process parameters such as peak current, gap voltage, pulse on time, with three levels are selected to optimize the multiple objectives. AISI 304 stainless steel as a …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 3, 2016 · pp. 33–38 Read article
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Experimental and Computational Analysis of Parameters in Die-Sinking EDM Machine with AISI 316 Stainless Steel using TOPSIS
Abstract: This paper proposes an effective solution based on TOPSIS approach to determine the optimal process parameters in die sinking electrical discharge machining. Taguchi L9 orthogonal array is used to gather information regarding the process with less number of experimental runs. Experiments have been conducted using three process parameters such as peak current, gap voltage, pulse on time, with three levels are selected to optimize the multiple objectives. AISI 316 stainless …
Published in Trends in Mechanical Engineering & Technology · Vol. 6, Issue 3, 2016 · pp. 7–13 Read article
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Multi Response Optimization of Process Parameters of Abrasive Flow Machining for Brass by GRA Based Analysis
Abstract: The abrasive flow machining (AFM) is a recent manufacturing technique that uses the flow of a pressurized abrasive media for removing work piece material. In comparison with hand polishing, AFM is assumed to be a very efficient process, suitable for finishing of vent passage and complex surfaces. Abrasive flow machining (AFM) is a fine finishing process for internal inaccessible cavities or recesses. It employs an abrasives laden semi-solid media which …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 3, 2015 · pp. 14–22 Read article
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Optimization of Process Parameters by Using CNC Milling Machining on EN-5 Steel
Abstract: This paper is to optimize process parameters to minimize the surface roughness and maximize the material removal rate by using CNC milling machine. In this research work due to wide applications and economy of EN-5 mild steel, it is used as a work piece material for machining and the process parameters studied were spindle speed, feed rate and depth of cut. Taguchi L 9 orthogonal had been used with three …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 1–6 Read article
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Electrical Discharge Machining for Precision Metal Working Industries
Abstract: EDM is called as Electrical Discharge Machining. Otherwise called as Spark Erosion Machining, Electro-Erosion Machining, Spark Machining, and Electro Discharge Machining. It is an unconventional machining process to machine hard metals and alloys. EDM has been a significant machining technique. The electrode, work piece materials, dielectric, and the range of pulse rate, current, and voltage make up the basic EDM process. The dielectric serves the following purposes: it transports removal …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 2, 2023 · pp. 7–11 Read article
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A review on Methodology used for Dry Turning of AISI 52100 Steel
Abstract: Bearing steel like AISI 52100 is one of the most widely used high cutting steel in industry for manufacturing of bearing. A large amount of coolant is used for machining at high speed due to which increase there has been a significant increase in environmental hazards. So Green or Dry manufacturing with optimize cutting parameters and its effect on tool material & work piece quality need to be studied to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 467–475 Read article
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Effect of Input Parameters on Surface Roughness of Wire-Cut EDM of AISI EN 31 Tool Steel
Abstract: Wire-cut EDM is emerging machining process for machining hard to machine materials and intricate shapes which are impossible to make with conventional machining process. This paper analyses the effect of significant input process parameters of WEDM i.e., wire type, Pulse on, Pulse off, peak current on the output parameter surface roughness of AISI EN 31 tool steel. The other process parameters like wire tension, servo voltage, wire feed rate, spark …
Published in Journal of Experimental & Applied Mechanics · Vol. 7, Issue 3, 2016 · pp. 43–49 Read article
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Comparative Study of Dry, Wet and MQL Lubricating Method on Aluminium 7075 Using Vertical Milling Machine
Abstract: In present time the technology of CNC vertical milling machine has been improved significantly to meet the advance requirements in various manufacturing fields, in which the major contribution is of biomedical field, automobile field and aerospace industries, so while machining to get better surface finish generally lubrication method is used, which also helps to maintain the temperature near interface of tool and workpiece. If the traditional cooling method is used …
Published in Journal of Mechatronics and Automation · Vol. 8, Issue 1, 2021 · pp. 12–19 Read article
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Impact of Dynamic Effects on Machine Tools Stability: A Review
Abstract: The current work outlines an approach to the dynamic effect on machine stability and its performance. The prediction of machining stability is of great importance for the design of a machine tool capable of high-precision and high-speed machining. The dynamics of the machine tool have a major influence on the productivity of machine tools. The designers must consider the interaction between the process and the structure in the virtual environment …
Published in Trends in Machine design · Vol. 2, Issue 2, 2015 · pp. 9–15 Read article
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Development of EDM Electrode by Powder Metallurgy Process
Abstract: The EDM electrode is specially made of tungsten powder by powder metallurgy process. Negative or reverse polarity is used for better results of layer deposition of electrode material of tungsten powder and carbon particles within the dielectric liquid used for machining. The work piece is of low carbon steel or HSS. It is observed that tungsten carbide layer deposited on the work piece has better performance characteristics for application. In …
Published in Trends in Mechanical Engineering & Technology · Vol. 3, Issue 2, 2013 · pp. 10–15 Read article
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Multi-response Optimization of Process Parameter of Spark Erosion Electric Discharge Machining Using Principal Component Analysis Coupled with TOPSIS
Abstract: Electric Discharge Machining (EDM) is a thermo-electric non-traditional machining process in which material removal takes place through the process of controlled spark generation between a pair of electrodes submerged in a dielectric fluid. Due to difficulty in the availability of EDM, it is very complicated to determine optimal process parameters for improving performance. Therefore, optimization of process parameters is an important action in machining, especially for nontraditional machining procedures like …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 2, 2015 · pp. 70–80 Read article
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Optimization of Machining Parameters for Minimum Surface Roughness Indicators during the Turning of AISI 316 L Stainless Steel
Abstract: Turning is the most common process associated with the production of cylindrical shapes because of its simplicity, rapidity and economy. However, it is one of the most complex cutting processes. Turning is considered to be a complementary process of other more important processes, and yet 70% of the generated chip comes from this cutting technique. Quality plays important role in manufacturing industry. In on-line quality control, controller is provided with …
Published in Journal of Mechatronics and Automation · Vol. 7, Issue 1, 2020 · pp. 24–30 Read article
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Parametric Optimization of MRR in Manual Air Plasma Arc Cutting of AISI 1017 MS using Design of Experiment
Abstract: In previous fifty years there has been remarkable research in machining and development in technology. Now a days with rise in competition in the market and to achieve high accuracy; the nonconventional machining has become more important in any industry. One of the most important unconventional machining processes is plasma arc cutting (PAC). Its high accuracy, finishing, ability of machining very hard materials makes it more demanding in the market. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 2, 2015 · pp. 22–28 Read article
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Analysis of Machining Parameters in Wire EDM with Aluminum Alloy Using PCA and TOPSIS Approach
Abstract: Although the efficiency of traditional cutting processes is inadequate by the mechanical properties of the processed material and the intricacy of the work piece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such limitations. This paper summaries the suitable use of Taguchi’s L27 orthogonal array which takes 27 experimental runs to develop a mathematical model for correlating the interactive and higher order impacts of …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 1–11 Read article
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Optimization of Process Parameter in Electrical Discharge Machining
Abstract: This is the non-traditional machining process. The high surface finish of the material is required. More complex shape of material is required. Wire EDM is one of the nontraditional machining processes. Surface roughness and kerf width are of crucial in the field of machining processes. This paper uses the Grey relational theory and Taguchi optimization technique, in order to optimize the cutting parameters in Wire EDM for D3 steel material …
Published in Journal of Experimental & Applied Mechanics · Vol. 11, Issue 2, 2020 · pp. 4–10 Read article
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Development of Electrochemical Discharge Machine for Machining Non-conductive Materials
Abstract: Electrochemical discharge machining (ECDM) is the hybrid machining process combination of electrodischarge machining and electrochemical machining process. ECDM is different machining process for micro-drilling and micro-grooving of variety of glasses, ceramics and composites. Electrochemical discharge machining also called as spark assisted chemical engraving (SACE). ECDM process is an effective and micro-machining process for non-conductive materials. It is used in micro-electromechanical system (MEMS) applications. ECDM parameters are material removing rate (MRR), …
Published in Trends in Machine design · Vol. 6, Issue 3, 2019 · pp. 18–22 Read article