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39 articles for “polymer–metal hybrid”
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Exploring Composite Materials for Energy Harvesting in Electric Vehicles: A Comprehensive Review
Abstract: Energy harvesting, an increasingly dynamic field, holds promise for powering various devices by extracting energy from surrounding sources. Composite materials, blending mechanical and electrical properties, emerge as ideal candidates for energy harvesting applications. Despite their burgeoning utilization in electric vehicle (EV) energy capture, the full realization of their potential remains subject to ongoing evaluation. This editorial comprehensively examines composite materials' mechanical properties, electrical conduction, thermal stability, and affordability concerning EV …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 1–15 Read article
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Polymer-Inspired Underwater Friction Stir Welding of Aluminum–Copper Composite Joints
Abstract: The problem of high-performance dissimilar joints and their compatibility with polymer and composite engineering applications is the impetus to the current work. This paper seeks to investigate the possibility of applying the polymer-based composite ideas with underwater friction stir welding (UWFSW) to improve the performance of AA5083 aluminumcopper joints. To achieve this a systematic experimental method was followed by varying the tool rotational speed, traverse speed and tilt angle and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 372–383 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Structure–Property-Guided Polymer–Metal Hybrid Design of a Wall Plastering Spray Assembly
Abstract: Wall plastering spray equipment requires a combination of low mass, dimensional stability, abrasion resistance, chemical compatibility with cementitious mortar, and comfortable operator interaction. The original assembly was primarily developed as a metallic mechanical system; however, a polymer-focused material architecture can reduce non-load-bearing mass while retaining a safe metallic pressure path. This study, therefore, presents a structure–property-guided polymer–metal hybrid design in which the pressure housing and nozzle insert remain metallic, whereas …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 · pp. 197–211 Read article
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Advancements in Metal-Plastic Hybrid Structures: Experimental Analysis and Design Optimization of 3D-Printed Honeycomb Frameworks
Abstract: The exploration of metal-plastic hybrid structures has gained significant attention due to their potential for lightweight, high-strength applications across industries such as aerospace, automotive, and construction. This study investigates the experimental and design enhancements of a metal-plastic hybrid structure utilizing a honeycomb architecture produced through 3D printing. By integrating metals with plastic polymers in a honeycomb configuration, this hybrid approach aims to combine the high strength and stiffness of metals …
Published in Trends in Machine design · Vol. 11, Issue 3, 2024 · pp. 36–43 Read article
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Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
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Polymer Chemistry-Driven Design of a Severable Dental Prophylaxis Instrument: Leveraging PEEK and Composites for Enhanced Functionality
Abstract: Polymer chemistry unlocks new possibilities for dental prophylaxis instruments by leveraging molecular design for enhanced functionality. This study explores Polyether Ether Ketone (PEEK), a semi-crystalline thermoplastic, in a novel instrument with a severable working end, featuring a tubular structure with internal screw threads (0.5–0.8 cm) anchoring replaceable elements via a threaded mechanism. PEEK’s aromatic backbone, alternating ether and ketone groups, yields a tensile strength of ~100 MPa, chemical inertness against …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 869–877 Read article
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Thermo–Electrical Performance Enhancement of a Lightweight Polymer–Metal Hybrid Electrostatic Precipitator Using Epoxy-Based Composite Housing for Industrial Particulate Control
Abstract: Airborne particulate emissions, particularly PM₁₀ and PM₂.₅ produced by industrial activities and combustion processes, they continue to pose a significant threat to both the environment and public health. Electrostatic precipitators (ESPs) are widely recognized for their ability to achieve high collection efficiencies; however, conventional metallic constructions often lead to increased system weight, higher fabrication costs, and long-term corrosion-related challenges. In this study, a lightweight hybrid material approach is proposed by …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 652–668 Read article
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Synthesis of Silver Nanoparticles of Cissus Quandrangularis and It’s Virtual Screening Against Gastric Cancer
Abstract: Gastric cancer, also known as stomach cancer, is the third leading cause of cancer-related deaths globally and remains a major health challenge due to its poor prognosis and high mortality, largely attributed to late-stage diagnosis. In this context, plant-based nanomaterials are gaining momentum for targeted therapeutic applications. Cissus quadrangularis, a medicinal plant native to India from the Vitaceae family, is traditionally used for its diverse healing properties. Its stem, in …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1551–1569 Read article
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Effect of Hybridization on Tensile and Flexural Strengths of Carbon, Glass and Steel Fiber Composites: A Comparative Study
Abstract: Fiber reinforced polymer composites are widely recognized for their high strength-to-weight ratio, excellent corrosion resistance, and design flexibility making them ideal for various engineering applications. Despite their numerous advantages, traditional composites possess significant limitations such as restricted mechanical performance under diverse loading conditions. To address this, hybrid fiber polymer composites are developed while enhancing material performance. In the present study, synthetic (carbon, glass) and metallic (steel) fiber reinforced composite materials …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 621–635 Read article
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Performance Analysis of GLARE Composites in Aerospace Engineering
Abstract: The fuel consumption of an aircraft is largely governed by its payload, which emphasizes the continuous demand for advanced lightweight structural materials to enhance the lift-to-weight ratio and improve overall fuel efficiency. Fiber Metal Laminates (FMLs) have emerged as a novel class of hybrid materials that combine alternating layers of thin metals with fiber-reinforced polymer composites, thereby offering mechanical properties superior to those of the individual constituents. Among the different …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 771–779 Read article
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Conductive Polymers for Electro-Mechanical Systems: Structure–Property Relationships and Mechanical Behavior Under Stress
Abstract: Conductive polymers represent a unique class of functional materials that combine the electrical characteristics of metals with the mechanical flexibility of polymers. These dual properties are critical for the next generation of electro-mechanical systems, including wearable sensors, soft robotics, structural health monitoring (SHM), and biomedical actuators. However, the mechanical performance of conductive polymers under diverse stress conditions—such as elongation, cyclic loading, bending, and impact—remains a key challenge, limiting their long-term …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 25–30 Read article
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Structure–Optical Property Correlation of Co-Doped TiO₂ and ZnO Nanofillers for Advanced Functional Composite Applications
Abstract: This study investigates the enhancement of the structural and optical properties of titanium dioxide (TiO₂) and zinc oxide (ZnO) nanoparticles through cobalt (Co) doping. Pristine TiO₂ and ZnO are widely studied metal oxides; however, their large band gaps and limited visible-light absorption restrict their performance in optoelectronic, photocatalytic, and environmental applications. Co doping is employed as an effective strategy to overcome these limitations by inducing band-gap narrowing, creating defect-related electronic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1374–1394 Read article
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An Experimental Investigation on Hybrid Polymeric Composite Materials Reinforced with Sisal & Acacia Fiber
Abstract: AbstractThe demand for wood materials in the construction of building field is on the rise. This leads to the depletion of natural resources and encourages deforestation. The polymeric composite materials reinforced with natural fiber are being used as a wood substitute and is also used for fabricating interior parts of the automobiles. Acacia fiber is also added to the polyester resin, since it is good in compressive and tensile strength. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 19–24 Read article
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Nano-Therapeutics in Diabetes Mellitus: Revolutionizing Diagnosis, Treatment, and Drug Delivery
Abstract: Diabetes mellitus is a chronic metabolic disorder in which blood glucose concentration remains high over an extended duration, resulting in significant lethal complications, including neuropathy, nephropathy and cardiovascular diseases. However, conventional diabetes management strategies, including insulin therapy and oral hypoglycemic agents, rarely exhibit poor bioavailability, high doses, off target delivery, etc. Nanotechnology has brought the rise of diabetes treatment revolution, by overcoming the challenges present in standard treatment, owing to …
Published in Trends in Drug Delivery · Vol. 12, Issue 2, 2025 · pp. 08–19 Read article
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Hybrid Material Systems for Flexible Electronics Electro-Mechanical Performance and Future Prospects
Abstract: Flexible electronics are transforming the landscape of modern electronic systems, enabling devices that are lightweight, stretchable, and adaptable to complex surfaces. These technologies are particularly impactful in applications such as wearable health monitors, soft robotics, energy harvesting systems, and implantable biomedical devices. At the heart of this evolution are hybrid material systems—engineered composites that combine organic polymers and inorganic nanomaterials to achieve synergistic electro-mechanical properties. These materials address the limitations …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 7–12 Read article
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Machine Learning Framework for Optimizing Polymer–Metal Oxide Composites as Charge Selective Layers in Perovskite Solar Cells
Abstract: To achieve high-performance and stability of perovskite solar cells (PSCs), it was important to incorporate innovative interfacial materials to tune the balanced charge extraction, low recombination, and enhanced operational lifespan. On this note, polymer composites with metal oxides have been proposed as promising candidates as charge selective layers (CSLs), whereby they present a rare combination of tunable energy levels, improved film forming abilities, and better interface engineering capabilities. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1073–1098 Read article
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Interfacial and Tribo-Mechanical Performance of a TiO₂–Castor Oil Polymeric Nanofluid During Sustainable Machining of AISI 316L Stainless Steel Under MQL Conditions
Abstract: This research examines the tribo-mechanical performance and interfacial film characteristics of a TiO₂-reinforced castor-oil polymeric nanofluid during the turning of AISI 316L stainless steel under minimum-quantity lubrication (MQL). A Taguchi L9 orthogonal array was utilized to assess the synergistic effects of cutting speed, depth of cut, and coolant composition on surface integrity, while machining experiments were performed under dry, conventional, and TiO₂-nanofluid lubrication techniques. ANOVA and multiple-regression modeling were used …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 901–914 Read article
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Nanostructured Catalysts for Sustainable CO2 Reduction: Advancing Green Chemistry and Polymer Composites
Abstract: Artificial photosynthesis is the advancement of a process that utilizes sunlight to convert CO₂ and H₂O into high-energy fuels (methanol, hydrogen) analogous to photosynthetic pathways. Carbon-neutral energy is critical to tackling climate change, and this method provides a solution by offering an alternative to fossil fuels while also minimizing greenhouse gas emissions. Nanostructured catalysts such as plasmonic metals and hybrid nanocomposites greatly improve efficiency and scaling. Recent developments in the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 Read article