Search
27 articles for “mould”
-
Impact of Mould Material on Microstructure and Mechanical Properties of Aluminium Castings: A Comparative Study with Aluminium Matrix Composites
Abstract: Casting has a wide industrial usage because it allows manufacturing complicated forms even at a comparatively low cost. Issues like transfer of heat through the interface of the mould and the metals, the rate of solidification, and the characteristics of the mould material have a powerful impact on the quality of cast products. This study measures the influence of various mould substances on the mechanical characteristics of aluminium castings. Sand, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 9–18 Read article
-
Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
-
Hybridization Method for Injection Moulding Process, Optimization with Melting Temperature Parameters
Abstract: Due to the production of plastic products with complex shapes, the plastic injection moulding manufacturing method has recently received a lot of attention. In order to improve manufacturing performance, the cycle time for the injection moulding process has been reduced, the defect known as dimensional warpage that results from temperature differences inside the mould has been reduced, and the mechanical tensile strength of the material has been increased so that …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 337–345 Read article
-
Enhanced Thermal Stability and Thermophysical Properties of High Density Polyethylene Based Polymer Composite Synthesized Through Compression Moulding Route
Abstract: Polymer composite materials attract researchers as polymers can be filled with different fillers to get desired properties. Thermophysical properties of HDPE-silicon composite is reported in the present study. HDPE-Si composite was synthesized by hot compression and molding technique for different silicon volumetric ratio. Thermal conductivity as well as thermal diffusivity was found to be enhanced significantly on increasing the filler volumetric ratio. Thermal conductivity value for 20 volume % composite …
Published in Journal of Polymer & Composites · Vol. 11, Issue 5, 2023 · pp. 1–16 Read article
-
Fabrication and Characterization of Hybrid Composites Using Natural Fibers Reinforced in HDPE and Optimization of Injection Moulding Process Parameters to Minimize Shrinkage
Abstract: Materials are crucial for advancing human living standards. Over the past 20 years, composite materials have garnered significant attention owing to their unique properties and applications across various sectors. This study outlines the creation and analysis of a novel series of natural fiber-based composites, which incorporate jute, sisal, and hemp as reinforcements, with high-density polyethylene (HDPE) serving as the matrix, and produced through injection moulding. This study examines the effects …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 556–585 Read article
-
Production of Injection Moulded Natural Fiber Reinforced Hybrid Composites and Assessment of Hybridization’s Effect on Mechanical Properties
Abstract: Over the past two decades, rising environmental awareness, public concern over waste, and stricter government regulations have encouraged companies to reduce their reliance on petroleum-based fuels and products. Consequently, there is a clear need to find sustainable, eco-friendly substitutes for the materials currently in use. This shift has renewed attention on renewable resources and sparked wider interest in advanced composites and green materials research. With this in mind, the present …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 246–271 Read article
-
Influence of Aspect Ratio on the Mechanical and Tribological Properties of Vertical Centrifugal Cast Aluminium Silicon Alloy
Abstract: To get a sound cast of precise shape and size in the vertical centrifugal casting process, the flow behavior of the melt and process parameters such as aspect ratio of the mould, rotating speed, volume fraction, etc. must be optimized. The optimal parameters of the vertical centrifugal casting process derived from past cold modelling studies in casting of Al-12%Si alloy are investigated in this paper. Casts were obtained using 7 …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 104–111 Read article
-
Development and Evaluation of Mechanical Properties of Bio-Degradable Grass Fiber Composite Reinforced with Shrimp Shell Powder for Sustainable Applications
Abstract: Shrimp, a significant area of the seafood industry in terms of production, is exceeded by only prawn and salmon in terms of volume; its global annual production exceeds 4.4 million tons. India is a sea of shrimp production: the country recorded a record high production of 9 lakh tonnes (900,000 metric tonnes) of cultured shrimp in 2021. Andhra Pradesh was the major contributor to cultured shrimp culture, amounting to around …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 720–731 Read article
-
Study of Ablation Characteristics Carbon Fiber Reinforced Plastic with Silicon Carbide Pores
Abstract: Significant thermal stress is placed on spacecraft during atmospheric re-entry, primarily due to aerodynamic heating. This intense heat can cause severe material damage threatening the spacecraft's structural integrity. To address this challenge, efforts are focused on improving the ablation resistence of spacecraft components. In this work, carbon fiber reinforced plastic (CFRP) composites containing silicon carbide (SiC) holes are explored as a potential solution for enhancing thermal protection system. Four different …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 617–627 Read article
-
Mechanical Analysis and Advanced Manufacturing of Eco-Friendly Groundnut Shell Powder Reinforced Epoxy Composites
Abstract: Polymer composites reinforced with natural materials are gaining significant attention because of their eco-friendly nature, cost-effectiveness, and favorable mechanical properties. This research explores the creation and mechanical analysis of epoxy composites strengthened with groundnut shell powder (GSP), exploring both untreated and benzoyl chloride-treated GSP variations. The research emphasizes utilizing agricultural waste material while achieving enhanced mechanical properties through surface modification and advanced fabrication techniques. The composites were manufactured using the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 174–185 Read article
-
Carbon-Al Synergy: Investigation of Fiber Stacking and Orientation on the Mechanical Properties of Al-CFRP Metal Matrix Composites
Abstract: The current study examines the mechanical behaviour of Aluminum-Carbon Fiber Reinforced Polymer (Al-CFRP) composites fabricated using compression moulding technique, a novel approach combining lightweight aluminium’s ductility with CFRP’s high strength-to-weight ratio. The polymer composites were fabricated by stacking aluminum alloy sheet of 0.5mm thickness and pre-impregnated by 12 layers of carbon fiber cloth of 200 gsm, with epoxy resin between layers, followed by consolidation under controlled temperature and pressure in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 340–354 Read article
-
Effect of Carbonyl Iron Particle Concentration on The Printability and Stiffness of Magnetorheological Elastomer Filaments
Abstract: Magnetorheological elastomer (MRE) are increasingly valued for their field-responsive mechanical properties, making them ideal for adaptive components in automotive, aerospace, and vibration control systems. However, conventional mould-based fabrication methods limit design flexibility, produce excess material waste, and are unsuitable for complex or customized geometries caused challenges that have hindered broader industrial adoption. Although 3D printing offers a compelling alternative, research on printable MRE filaments remains limited, particularly regarding how carbonyl …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 310–317 Read article
-
Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
-
A Study of Composite Concrete Using Palm Oil Fuel Ash (POFA) as a Partial Replacement for Cement in Self Compacting Concrete
Abstract: Due to its flexibility at young ages and its capacity to be moulded into any necessary structural form and shape, concrete is the most commonly used construction material. For concrete to be workable and to have the necessary strength and durability, thorough compaction utilising vibration is typically necessary. Large numbers of voids are caused by inadequate concrete compaction affecting the structural strength and long-term toughness. Self-Compacting Concrete (SCC) offers a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 76–86 Read article
-
A review on micro hot embossed Fresnel lenses
Abstract: Background: Micro replication techniques like HE allows for the large-scale manufacturing of the micro components which use polymers like Polymethyle methacrylate, Polycarbonate, polystyrene as the work material. In the hot embossing process, key parameters include applied pressure, temperature during heating, duration of embossing, and temperature during demolding. Research Objectives: Developing straightforward and affordable methods to produce the micro featured molds needed for the hot embossing is a significant research goal. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 8, 2024 · pp. 12–28 Read article
-
Effect of Water Absorption on the Mechanical Properties of Oil Palm Empty Fruit Bunch (OPEFB) Reinforced Polymer Composite
Abstract: Natural fibres are progressively picking up attention as their applications are diversified into multiple industries which includes the automotive industry where lightweight materials are of utmost importance. The demand for natural fibre reinforced polymer matrix composites was nevermore as predominant as it is today. Oil palm empty fruit bunch (OPEFB) fibres are natural fibres and contribute to an eco-friendlier substitute when compared to synthetic fibres. These fibres are obtainable in …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 11–26 Read article
-
Acalypha Indica Root Fibre in Polymer Composite: Mechanical Characterization
Abstract: The mechanical characteristics of Acalypha Indica root fibre reinforced epoxy resin composites, including tensile strength, tensile modulus, percentage of elongation, flexural strength, and impact strength, were studied. Composites were fabricated using epoxy glue and randomly oriented fibres of 3 mm length in varying weight ratios of 10%, 20%, 30%, and 40%. The hand layup method was followed by compression moulding to construct the composites. The study aimed to determine the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 512–522 Read article
-
Thermally Regulated Polymer-PCM Composites for Efficient Solar Energy Harvesting and Storage
Abstract: This study investigates the development of high-performance; shape-stabilized polymer composites infused with phase change materials (PCMs) for thermal energy storage in solar energy applications. Polyethylene glycol (PEG-6000) was employed as the core PCM due to its high latent heat and suitable melting point, while high-density polyethylene (HDPE) served as the supporting polymer matrix to provide structural stability. One of the primary limitations of PEG-based PCMs is their inherently low thermal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 153–163 Read article
-
Thermosensitive and pH-Responsive Polymers for Smart Drug Delivery Systems
Abstract: Sensitive to temperature and pH, polymers are becoming a fascinating new class of material suitable for application in drug delivery systems. These polymers can be utilised in controlled release of medications as they change form depending on temperature and acidity. Thermosensitive polymers vary their formation and breakdown behaviour with temperature variations. They are therefore perfect for delivering pharmaceuticals to individuals as heat may be utilised to activate the medications at …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 479–491 Read article
-
Experimental Investigation Mechanical Behaviour of Composite Made by Carbon Fibre Mixed with Zro2 and Phenolic Resin
Abstract: Composites are one of the major research criteria in aerospace technologies to fulfil the present needs. Addition of materials to carbon fibers without increasing of weight of the parts Nano and micro fillers have its own criteria in improving mechanical properties. ZrO2 particles added to carbon fibers can improve the strength with a light add up in density. Present study focused on the mechanical behavior of zirconium oxide addition to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 562–573 Read article