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66 articles for “micro-aluminum”
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Electrically Conductive Micro-Aluminum Reinforced Polymer Composites for IoT-Enabled Lightweight Antenna Housings
Abstract: Electrically conductive polymer composites have emerged as promising multifunctional materials for lightweight antenna housings by integrating structural strength, electrical conductivity, thermal stability, and electromagnetic interference shielding. In this study, micro-aluminum reinforced Acrylonitrile Butadiene Styrene (ABS) polymer composites were fabricated using twin-screw melt compounding followed by compression molding for IoT-enabled lightweight antenna housing applications. The influence of micro-aluminum loading on microstructure, mechanical performance, electrical conductivity, EMI shielding, thermal stability, and wireless …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Development of Polymer–Micro-Aluminum Composites for Lightweight Engineering Applications
Abstract: This research focuses on the systematic development of polymer–micro aluminum composites, with polypropylene (PP) and epoxy selected as representative polymer matrices. Micro aluminum fillers in the range of 5–25 wt.% were incorporated through melt blending (PP) and casting (epoxy), and the resulting composites were evaluated in terms of mechanical performance, microstructural integrity, and crystalline characteristics. Tensile strength of the composites increased significantly, from 31 MPa in neat PP to 44 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1–12 Read article
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Investigation of Microhardness and Microstructure Using Friction Stir Welding of Dissimilar Aluminium Alloys
Abstract: In this paper Friction Stir Welding (FSW) of two dissimilar aluminium alloys (AA5083 and AA6061) was successfully carried out by considering their advancing and retreating side during the process. It was observed from this experiment that the materials located on advancing side experience a longer contact under the shoulder of tool during process. This contact causes deformed and undeformed material to get larger contact with each other, so that the …
Published in Journal of Communication Engineering & Systems · Vol. 8, Issue 3, 2018 · pp. 37–44 Read article
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Review on Investigation of Tailor Welded Blanks of Dissimilar Aluminum-Magnesium Alloys and Hybrid Carbon Composites
Abstract: Reduction in weight, better fuel efficiency and cost effectiveness are the salient attractive features of Aluminum-Magnesium alloys and carbon composite materials. By making use of tailor welded blanks of dis similar materials of different strengths at appropriate locations in automobile outer body, one can achieve these objectives. At the same time, fabrication of these Tailor Welded blanks of Aluminum-Magnesium alloys, next generation carbon composite materials by usual fusion welding processes …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 66–73 Read article
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Investigating The Synergistic Effects of Micro and Nano Particle Reinforcements in Powder Metallurgy-Processed Aluminum Metal Matrix Composites for Enhanced Mechanical Performance
Abstract: The ever-growing demands of modern mechanical applications necessitate the development of materials with superior mechanical properties. In this research, we delve into the creation and evaluation of Aluminum Metal Matrix Composites (Al MMCs) made via the powder metallurgy route, reinforced with both micro and Nano-scale particles. The key aim is to investigate the possible cooperative effects of this dual reinforcement approach on the mechanical behavior of the composite. Traditional aluminum …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 220–229 Read article
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Investigation of microstructure and mechanical properties of multi-pass friction stir processing on precipitation hardened aluminum alloy
Abstract: In the present study, multi-pass friction stir processing of aluminum AA2014-T651 alloy is per-formed with one and four passes. The multi-pass processing is performed at a tool rotational speed of 1000 rpm with a traverse speed of 63 mm/min. Microstructural characterization of fric-tion stir processed specimens indicated a significant grain refinement with equiaxed grains in the four pass specimen. Microhardness and tensile strength of the multi-pass specimen decreases with the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 339–349 Read article
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Effect of Process Parameters on TIG Weld-Brazing of Aluminum Alloy to Galvanized Steel
Abstract: AbstractAbility to join aluminum alloy to steel enables weight reduction of automobile bodies. Gas tungsten arc welding (GTAW) process was employed to weld-braze A8011-H14 aluminum alloy to galvanized steel in lap configuration. The influence of heat input on bead formation and joint strength was investigated. The microstructural characterization was carried out using an optical microscope and scanning electron microscope. The chemical composition was analyzed using energy dispersive spectroscopy technique. The …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 8–14 Read article
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Autonomous Optimization, Method Design of Casting and Its Experimental Validation: A Case Study
Abstract: The metal casting is a complicated but a mass production manufacturing technique. But on the otherhand, the chances of casting rejection are also more if proper attention is not made at every stage ofcasting production. In the metal casting process, higher yield and minimum defects level are expectedby the foundry industries. In the present global and competitive world metal casting industries needsto perform efficiently with a reduction in rejections. This …
Published in Trends in Machine design · Vol. 8, Issue 1, 2021 · pp. 1–10 Read article
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Comparison of microstructure and wear property of Al-30Pb alloy composite fabricated by spray forming and casting processes
Abstract: The influence of spray forming of Al-Pb alloy on its micro structure and wear behavior have been investigated. Aluminium alloys with lead 30%wt prepared via two methods viz. Casting and Spray casting process. The Al-Pb alloys are potential substances for bearing mixtures owing to the fact they possess most excellent performance like low price of production, friction properties, excessive non-corrosive effect, and excessive conductivity than different aluminum bearing alloys. Microstructural …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 1, 2019 · pp. 9–15 Read article
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Microstructure and Mechanical Characterization of AA390 and Si3N4 Metal Matrix Composite Using Severe Plastic Deformation
Abstract: Metal matrix composites (MMCs) have significant attention in recent years due to their potential for improved mechanical properties compared to conventional monolithic materials. This study focuses on the microstructure and mechanical characterization of a MMC comprising AA390 aluminum alloy reinforced with Si3N4 particles. The severe plastic deformation (SPD) process, Equal Channel Angular Pressing (ECAP), was employed to fabricate the composite with enhanced mechanical properties. The ECAP method was chosen as …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 17–30 Read article
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Red Mud Particles' Impact on the Mechanical Properties and Microstructure of AA6005 Composites for Brake Rotor Applications
Abstract: There is increasing focus on utilizing industrial waste as reinforcement in metal matrix composites, driven by the demand for eco-friendly and cost-effective materials in automotive applications. With an emphasis on their possible use in braking rotors, this study examines how red mud particles affect the microstructure and mechanical characteristics of AA6005 aluminum alloy composites. Red mud, a byproduct of the Bayer process, is a good low-cost ceramic reinforcement because it …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 573–581 Read article
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A Review on Characterization of Mechanical Behavior of AA5083 Through Equal Channel Angular Pressing at Different Channel Angles
Abstract: Materials that have been enhanced through traditional techniques like strain hardening, the addition of solutes, altering grain size through precipitation and refining are commonly utilized in industrial applications. However, there is a restriction on the extent of deformation that these traditional techniques can impose on a material. This research centered on examining the primary mechanical characteristics of aluminum alloys when polycrystalline materials incorporate an extremely fine grain size. By producing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 54–68 Read article
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Characterization of Aluminum Metal-Matrix Composite with SiC and B4C Reinforcement with Different Weight Percentage
Abstract: Metal Matrix Composites (MMCs) have been prepared by compo casting method. The effect of matrix material on the wettability/compatibility of refinement with matrix is studied. Silicon and boron ceramic particles were used as reinforcement in aluminum matrices. The study of density, micro-hardness and the tensile strength has been done in order to characterize the same. It is found that Al-SiC MMC shows an increase in density with increasing weight percentage …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 1, 2015 · pp. 1–6 Read article
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Synthesis, Characterization and Deformation Studies of Blast Furnace Slag Particles Reinforced Aa2024 Composite
Abstract: The main objective is to explore the use of blast furnace slag as a reinforcing material. This work provides results of aluminum metal matrix composites reinforced with granulated slag (GS). The Composite is prepared by taking AA 2024 and GS with stir casting process. Optical microscope and scanning electron microscopy were employed to track the reactions between the aluminum matrix and the granulated slag during the sintering treatment. The hardness …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 3, 2016 · pp. 31–43 Read article
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Fabrication and Multi scale Characterization of Functionally Graded Composites Reinforced with Hybrid Ceramic–Metallic Phases
Abstract: Using composite materials as functionally graded composites (FGM) can improve its excellent material properties. In this work, magnesium peroxide, silicon carbide, and aluminum are used to create four-layer FGMs. The sintering process, which blends the particles of each material using a powder methodology, has been used to complete the fabrication process. Three factors, including sintering time, sintering temperature, and compacting pressure, are taken into account when fabricating FGM. The FGM …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 1–11 Read article
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Micro-Stream Jetting Effect of Acoustic Cavitation during Sono-Electroplating of Thin Films: A Morphological Note
Abstract: In this study, copper thin films were electroplated onto laboratory grade aluminum substrate in presence of ultrasound and were then subsequently characterized by scanning electron microscopy. The macroscopic appearance reveals that the surface of the films had micron sized crater like holes. An initial analysis may direct to conclude that the hydrogen evolution might have caused so. However, microscopic examination on hole morphology, the nature of the flow of materials …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 2, Issue 1, 2015 · pp. 15–17 Read article
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Microstructure and Mechanical Properties of Thin Wall Ductile Iron
Abstract: Currently many cast parts are produced in aluminum rather than cast iron, because of the drive to get high strength /weight ratio for application in automobile and aerospace. Ductile Iron casting of approximately 2-3mm section thickness better known as Thin wall ductile iron (TWDI) having high strength /weight ratio and better mechanical properties than Aluminum alloys. The effect of various parameters like, post inoculation, gating and feeding, moulding sand mix …
Published in Journal of Automobile Engineering and Applications · Vol. 4, Issue 2, 2017 · pp. 35–39 Read article
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Tensile and Microstructural Behaviour of Friction Stir Welded AL7050 Hybrid Composites Reinforced with Multani Mitti and Cow Dung Ash
Abstract: The study examines Al7050 aluminum alloy composites made by stir casting and bonded by friction stir welding (FSW), supplemented with environmentally friendly Multani Mitti (MM) and cow dung ash (CDA). The study assesses the effects of different hybrid reinforcement contents (0–8 vol%) on the microstructural properties, hardness, and tensile behavior of the base alloy and its FSW joints. Tensile testing reveals an initial decline at 2% reinforcement but a notable …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 78–89 Read article
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A Study on Friction Stir Processing Effected on Hardness and Tensile Properties When Single Pass and Double Pass Is Considered Using Al 6061 And Steel Material
Abstract: The principle of friction stir welding was initially employed to build the emerging technology known as friction stir processing, or FSP. FSP has shown to be a successful method of developing face mixes and increasing the material's mechanical parcels. Aluminum blends are among those accoutrements over which the FSP can be performed successfully. The study comprised the careful processing of steel and Al 6061 samples using both single and double …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 16–23 Read article
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Development and Characterization of Aluminum Alloy Reinforced with Hematite Particulate Composite for Automotive Application
Abstract: This study reviews the characteristics of aluminum alloy with Hematite particulate composite reinforced at different wt. % prepared by different casting methods through which we can achieve required hardness, wear resistance, microstructure and life extension of an automotive parts. This paper describes the chemical composition of different aluminum alloys and Hematite. SEM analysis is studied in order to determine the nature of the structure and Design of Experiments (DOE) using …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 2, 2019 · pp. 7–11 Read article