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12 articles for “lean manufacturing”
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Evolution of Lean Manufacturing in Mechanical Industries: From Traditional Tools to Digital Transformation
Abstract: Lean manufacturing has long been a foundational strategy for enhancing productivity, reducing operational waste, and improving overall efficiency in mechanical industries. Initially developed as part of the Toyota Production System, lean principles focused on eliminating non-value-adding activities and streamlining processes using a set of well-established tools such as 5S, Kaizen, Kanban, and value-stream mapping. Over the decades, these principles have been adopted and refined globally, particularly within the mechanical sector, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
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Integrating Genetic Algorithms with Lean Manufacturing for Enhanced Production Efficiency
Abstract: Lean manufacturing is a well-established philosophy focusing on the systematic reduction of waste and the ongoing development of value supplied to the customer. It emphasizes efficiency, quality, and adaptability through ideas such as just-in-time production, continuous improvement (Kaizen), and value stream optimization. However, the increased complexity of modern production systems, driven by global rivalry, product variety, and rapid technology innovation, has shown the limitations of classic lean tools in achieving …
Published in Journal of Production Research & Management · Vol. 15, Issue 3, 2025 · pp. 38–43 Read article
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Implementation and Impact of Lean Manufacturing: A Critical Review and Framework for Adoption
Abstract: Lean manufacturing has become a vital approach for organizations seeking to enhance efficiency, reduce waste, and strengthen competitiveness in dynamic industrial environments. Although lean principles are well established, industries continue to experience inconsistencies in implementation outcomes due to differences in organizational readiness, employee involvement, and managerial commitment. This study critically reviews existing research on lean manufacturing to examine its practical impact, the factors influencing its success, and the challenges that …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 1–7 Read article
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Optimizing Lean Manufacturing Through Kanban: Enhancing Efficiency and Safety in Industrial Operations
Abstract: Lean manufacturing aims to maximize productivity while minimizing waste, and one of the most effective techniques to achieve this is the Kanban system. Derived from the Japanese term meaning "signboard," Kanban provides a structured approach to inventory control and production scheduling by specifying what, when, and how to produce based on real-time demand. When properly implemented, the Kanban system enhances efficiency, reduces excess inventory, and improves workflow coordination, leading to …
Published in Journal of Industrial Safety Engineering · Vol. 12, Issue 1, 2025 · pp. 37–42 Read article
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A Lean Manufacturing Approach for Optimization of Lithium-Ion Battery Supply Chains Management
Abstract: The rise of electric vehicles (EVs), energized by the rapid uptake from customers, is propelling an explosion in demand for -running efficient and economical lithium-ion battery supply chains. In answering the call, this paper delves into the application of lean manufacturing principles to optimize lithium-ion battery (LIB) supply chain management by significantly decreasing waste, lead times, and enhancing overall production efficiency. Lean tools are applied for the analysis of battery …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 · pp. 9–18 Read article
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A Review Paper on Lean Manufacturing Implementation Techniques
Abstract: Lean manufacturing was initially designed to reduce waste and maximise resource usage. Later, lean wasdeveloped in response to the competitive and ever-changing business environment. Organizations are compelled to deal with difficulties and complications because of the business environment's rapid change. The ability of any business, whether manufacturing- or service-focused, to consistently and methodically adapt to these changes in order to increase the value of its products may ultimately determine whether …
Published in Recent Trends in Fluid Mechanics · Vol. 11, Issue 2, 2024 · pp. 1–9 Read article
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Feasibility of adopting various tools in design phase management for construction projects
Abstract: Managing the design process across the course of a project's lifecycle is known as design phase management. Due to the iterative nature of the design phase, several types of variability affect workflow in construction and present management problems to the project team. In this study, the stakeholders were interviewed in-depth to identify the coordination issues that arise during the design phase of each stage of the building project. Based on …
Published in International Journal of Architectural Design and Planning Read article
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Optimization of Production Processes to Minimize Waste and Improve Efficiency in Automobile Servicing Plant Using Lean Six Sigma
Abstract: This study focuses on optimizing production processes within an automobile servicing plant to minimize waste and enhance efficiency through the application of lean six sigma (LSS) methodologies. Utilizing a case study approach, the research addresses real-time challenges related to productivity and waste reduction. Data collection involves assessing machine functionality metrics, material and labor flow at various stages of the servicing process. The optimization strategy integrates lean tools including value stream …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 2, 2024 · pp. 47–63 Read article
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Enhancing Production Line Efficiency: Simulating and Optimizing Single and Parallel Line Processes
Abstract: During a time of fast-paced industrial growth, increasing production line effectiveness is a core issue for manufacturers looking to maximize output, reduce waste, and stay competitive. This study explores the use of simulation-based optimization methods to enhance single and parallel production line designs. Stepping beyond traditional trial-and-error methods, the research utilizes Siemens Tecnomatix Plant Simulation to simulate actual manufacturing scenarios, considering intricacies like buffer capacities, machine sequencing, and event-driven scheduling. …
Published in Journal of Production Research & Management · Vol. 15, Issue 1, 2025 · pp. 22–32 Read article
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Comparative Analysis of Polyethylene Terephthalate Based Blended Lean Mortar Mixes by Applying Mathematical Simulations and Regression Approach
Abstract: Currently, construction manufacturing units need an abundant number of non-renewable resources rising in the quarrying of natural strata, producing a disparity in our precious environment. Besides this, a plentiful amount of waste material like plastic waste in several forms such as solid, filler, etc., is generated gradually. Therefore, efficient sustainable disposal seemed like a threatening mission across the world. To mitigate the issue, in the present investigation, fine aggregate (sand) …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 60–70 Read article
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Strategic Optimization of CNC Machining in Production Systems: A Managerial Review of Methods, Metrics, and Industry 4.0 Integration
Abstract: Computer numerical control (CNC) machining has significantly influenced modern production systems by enabling higher efficiency, quality, and sustainability. As industrial operations strive for leaner production and strategic competitiveness, optimization of machining parameters—including cutting speed, feed rate, depth of cut, and tool path strategies—has emerged as a cornerstone of production planning. This review evaluates the optimization methodologies developed from 2015 to 2025, spanning traditional mathematical models to artificial intelligence (AI)-driven metaheuristic …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 25–30 Read article
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Productivity Improvement Using Kaizen-Muda Elimination
Abstract: In today's fiercely competitive business environment, achieving operational excellence and sustainable growth is paramount for organizations across diverse industries. The Kaizen philosophy, rooted in Japanese principles, offers a powerful framework for driving continuous improvement by systematically identifying and eliminating waste, or "muda." This paper explores the concept of Kaizen and its application in eradicating muda, paving the way for enhanced productivity, cost reduction, and a competitive advantage. Kaizen, which translates …
Published in International Journal of Industrial and Product Design Engineering · Vol. 2, Issue 1, 2024 · pp. 1–6 Read article