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55 articles for “dimensional accuracy”
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Enhancing Dimensional Accuracy of Affordable 3D-Printed Objects Via Solid Model Tuning For Industrial Manufacturing
Abstract: In the industrial applications of 3D printing (3DP) technologies, achieving precise dimensional accuracy and precision as well as improving surface quality are essential goals. With a focus on cost-effective engineering applications, this experimental research examines how solid model geometry tuning improves the internal and exterior dimensional accuracy of inexpensive 3DP technologies. Dimensional errors in the X, Y, and Z directions were meticulously measured on 3D parts made using Material Extrusion/Fused …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 201–210 Read article
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The effect of cooling time and colorant pigment on the dimensional accuracy of plastic injection molded closure
Abstract: Dimensional accuracy is a critical aspect of precision injection molding, with the products generally required to conform to set tolerances. Major causes of these deviations are reported to be related to the polymer material, part geometry, injection mold design, and process parameters. This study investigated the effects of material color pigment and its interaction with process cooling time on product dimensional accuracy. This study was conducted experimentally, where three levels …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 93–100 Read article
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Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
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Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
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Service Life Improvement Analysis of Cryogenically Treated Blanking Punch
Abstract: After traditional heat treatment, Cryogenic treatment is carried out as a secondary process to improve the hardness and wear resistance of tool steels. The researchers have already studied and it is well published the potential use of cryogenic treatment of AISI D2 tool steel under laboratory conditions. However, to ensure the sustainable use of this technology for industrial application, its analysis is essential. Therefore, in this work a small scale …
Published in Trends in Mechanical Engineering & Technology Read article
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Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
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Dimensional Investigation of Material Extrusion Based AM Part
Abstract: Now a day’s additive manufacturing plays a vital role in industrial application. Material Extrusion based 3D printed parts often face inherent limitations in quality, such as geometric inaccuracies, surface roughness, and reduced strength, especially when compared to those made through traditional or more refined manufacturing methods. However, this system provides notable advantages for producing parts from materials like ABS by optimizing critical material extrusion based AM machine process parameters, such …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 442–452 Read article
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Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
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A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
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Comparative Analysis of the Structural Integrity and Dimensional Stability of Additively Manufactured Biopolymers vs. Thermoformed PETG: A 1-Year Retrospective Study on Polymer Performance in Orthodontic Applications
Abstract: Objective: This study aimed to evaluate the long-term dimensional accuracy and structural performance of direct 3D-printed biopolymers compared to conventional vacuum-formed Polyethylene Terephthalate Glycol (PETG) composites. The investigation focused on how different polymer processing methods (additive manufacturing vs. thermoforming) influence material thinning and resistance to occlusal stress. Methods: A retrospective analysis was conducted on 60 cases (n = 60) of post-orthodontic maintenance. The sample was divided into two cohorts: Group …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 140–146 Read article
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Optimizing PLA Filament Production for Enhanced 3D Printing Performance
Abstract: This research explores the optimization of polylactic acid (PLA) filament production to improve its performance in 3D printing applications. PLA is a widely used biodegradable polymer known for its eco-friendliness and ease of processing in additive manufacturing. The study investigates various parameters affecting PLA filament production, including material purity, extrusion temperature, filament diameter consistency, and cooling methods. Furthermore, the research evaluates how these fabrication parameters influence the printability of PLA …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 21–29 Read article
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A Review on Materials and Working Process Parameters of Selective Laser Sintering
Abstract: The potential for additive manufacturing technology to replace some of the current conventional manufacturing methods makes it one of the research and development fields that is expanding quickly. With additive manufacturing, three-dimensional physical models are produced layer by layer from computer-aided design (CAD) models. Fully dense metal things may be produced more rapidly and accurately with additive manufacturing. The Selective Laser Sintering (SLS) procedure uses powder bed fusion, in which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 522–529 Read article
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Exploring the Influence of Machining Parameters on Geometric Form and Orientation Controls (23 Design)
Abstract: This work explores the influence of machining parameters using on geometric form controls flatness and straightness as well as orientation control parallelism using an aluminum 6061 workpiece. Due to its good strength, machinability and cost- effectiveness, aluminum 6061 is widely used. In this experimental work, full factorial design is used and each factor has two levels. The response parameters chosen include flatness, straightness, and parallelism, which govern the form and …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 1, 2025 · pp. 10–16 Read article
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A review on Methodology used for Dry Turning of AISI 52100 Steel
Abstract: Bearing steel like AISI 52100 is one of the most widely used high cutting steel in industry for manufacturing of bearing. A large amount of coolant is used for machining at high speed due to which increase there has been a significant increase in environmental hazards. So Green or Dry manufacturing with optimize cutting parameters and its effect on tool material & work piece quality need to be studied to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 467–475 Read article
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Optimization of Machining Parameters of EN-27 Material Using Wire Electric Discharge Machining (WEDM)
Abstract: The optimization of Wire Electrical Discharge Machining (WEDM) parameters for EN-27 alloy steel, a high-strength material widely utilized in mechanical and structural applications, is the subject of this study's methodical analysis. Due to its hardness and poor machinability by conventional methods, WEDM is preferred for achieving precise dimensional accuracy and surface integrity. The primary objective of this work is to enhance machining performance by identifying optimal process parameters influencing Material …
Published in Journal of Production Research & Management · Vol. 16, Issue 1, 2026 · pp. 32–36 Read article
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Hybrid Additive-Subtractive Manufacturing of Multi-Material Functionally Graded Components: Integration of Laser Powder Bed Fusion with High-Speed CNC Finishing for Aerospace Applications
Abstract: The synergy involved in the merging of additive and subtractive manufacturing technologies is the game changer to generate multi-material functionally graded components to be used in the aerospace industries. The paper is an in-depth review of a proposed hybrid additive-subtractive manufacturing, which synergistically merges laser powder bed fusion (LPBF) fashioning with rapid computer numerical control finishing production processes. The multi-material deposition, thermal issues, and optimization of post-processing are the challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 398–418 Read article
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Development and Mechanical Characterization of Polymer based Bio Composite Filaments for FDM Applications
Abstract: Additive Manufacturing (AM) is an advanced fabrication process capable of producing complex and intricate components to meet diverse industrial and customer demands. For small-scale producers and researchers, FDM is the most straightforward, affordable, and easily accessible of the several AM processes. The majority of conventional polymer feedstocks used in FDM lack sufficient mechanical strength and thermal stability, which limits their use in load-bearing or structural components. This effort aims to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 743–751 Read article
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Characterization of Mechanical and Viscoelastic Properties of Ceramic Nanoparticle-Reinforced Polymer Composites
Abstract: This study examines the mechanical and viscoelastic properties of polymer composites reinforced with ceramic nanoparticles, specifically focusing on enhancing the performance of the material through the incorporation of alumina nanoparticles. The composites were produced by embedding alumina nanoparticles into an epoxy matrix, and their properties were assessed using tensile, flexural, and dynamic mechanical analyses (DMA). The tensile tests showed a remarkable 40% increase in tensile strength and a 35% enhancement …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 71–82 Read article
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Additive Manufacturing of Polymer-Based Advanced Composites: Mechanical Properties and Performance Evaluation
Abstract: Fabrication of large-scale and geometrically complex polymer-based advanced composites via fused deposition modelling (FDM) has been shown to be a promising technology for the production of such materials, however there are challenges in using short carbon fibre-reinforced polylactic acid (CF-PLA) which include obtaining high mechanical performance and maintaining dimensional accuracy with dynamic robot motion and complex interactions occurring between process parameters. The conventional approaches are mostly static feed rates or …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1335 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article