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77 articles for “casting application”
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A Review: Advancements and Applications of Investment Casting Technology in Aerospace Industries
Abstract: A conventional method for producing intricate and superior metal components is investment casting. It utilizes a wax pattern, a refractory shell, and molten metal to create a near-net-shape product. This method has been around for more than 5,000 years and is still relevant in various industries today, especially in aerospace. Investment casting, also known as lost-wax casting, is essential to the aerospace industry's ability to produce complex, high-performance parts. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 61–66 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Corrosion Measurement and Hardness Test of Magnesium-Tri Calcium Phosphate Composite Fabricated by Stir Casting
Abstract: Magnesium MMC is preferred in applications requiring high-quality materials and has replaced monolithic materials. Bio-implants traditionally used are titanium, steel, and nickel-titanium alloys, however, their removal necessitates surgery, which is costly and painful. While biodegradable 3D-printed implants are effective and eliminate the need for a second surgery, they remain expensive. After several studies to solve this issue, the development of biodegradable implants is considered. Magnesium possesses good biodegradable properties. An …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 436–447 Read article
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Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article
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Exploring Additive Manufacturing Technologies in Engineering: A Comprehensive Study
Abstract: The objective of this research was to systematically elucidate various pathways in casting, focusing on the utilization of Additive Manufacturing (AM) technology and its transformative impact on investment casting. The purpose of this systematic review is to ascertain whether AM may be a practical solution for investment casting production. Diverse databases, including Google Scholar, Research Gate, Mendeley, and Science Direct, were utilized for comprehensive research. When compared to creative techniques …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 1, 2024 · pp. 16–19 Read article
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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A Review on: Oral Thin Films: A New Approach to Effective and Easy Drug Delivery
Abstract: Oral Thin Film (OTF) is an advance drug delivery system in which drug is incorporated into dissolvable strip and place in oral cavity for rapid absorption. OTF is useful for patient such as pediatric and geriatric who have difficulty swallowing pills. It provides rapid action, precise dosage and improved bioavailability. OTFs consist of fast-dissolving films, extended-release films, and mucoadhesive films for various therapeutic applications. The manufacturing processes of OTFs such …
Published in Trends in Drug Delivery · Vol. 11, Issue 3, 2024 · pp. 22–41 Read article
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Gamma Irradiation Effects on Structural and Optical Properties of PVA/Al₂O₃/TiC Polymer Nanocomposites for Optoelectronic Applications
Abstract: PVA/TiC/Al2O3 nanocomposite (PTA) films were successfully prepared via the solution casting method. The impact of high-dose gamma (γ) irradiation (30 kGy) on the structural and optical properties of PVA/TiC/Al2O3 nanocomposites was systematically explored using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and UV–Visible spectroscopy. XRD analysis confirmed the semi-crystalline nature of the nanocomposites, which was found to decrease upon incorporation of Al₂O₃ nanoparticles and exposure to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 717–729 Read article
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Enhancing Dimensional Accuracy of Affordable 3D-Printed Objects Via Solid Model Tuning For Industrial Manufacturing
Abstract: In the industrial applications of 3D printing (3DP) technologies, achieving precise dimensional accuracy and precision as well as improving surface quality are essential goals. With a focus on cost-effective engineering applications, this experimental research examines how solid model geometry tuning improves the internal and exterior dimensional accuracy of inexpensive 3DP technologies. Dimensional errors in the X, Y, and Z directions were meticulously measured on 3D parts made using Material Extrusion/Fused …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 201–210 Read article
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Enhanced Mechanical Properties of AZ31 Magnesium Alloy Composite Reinforced with Carbon Nanotubes and Nano hydroxyapatite
Abstract: Magnesium alloys represent a novel category of biodegradable materials, offering numerous advantages in addressing the limitations associated with conventional biomedical materials. Magnesium-based metallic biomaterials offer a promising solution for fixing fractures, ensuring effective treatment without the inconvenience of subsequent implant removal procedures. In the present work, AZ31 Mg-alloy was chosen as the base material. Five specimens were meticulously fabricated, each varying in weight percentages of reinforcement materials: 0wt%, 0.5wt%, 1wt%, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 206–217 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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Exploring the Applications and Advancements of Copper and Copper Alloys in Modern Manufacturing Processes
Abstract: For industrial uses, copper represents one of the greatest technical materials offered. This review paper discusses on the history of copper and copper alloys, salient features of wrought and cast copper alloys, physical and chemical characteristics of copper alloys, classification of copper alloys, design for manufacturing of copper alloys, mechanical properties of cast copper alloys, role of lead in copper alloys and applications of copper alloys in various engineering industries. …
Published in International Journal of Industrial and Product Design Engineering · Vol. 1, Issue 2, 2023 · pp. 1–9 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Energy Storage Properties of hy-BST3/PVDF Nanocomposite for Dielectric Capacitor Application
Abstract: In the present research work, we have synthesized the ferroelectric ceramic Ba0.7 Sr0.3TiO3 (BST3)/PVDF (Polyvinylidene difluoride). Polymer nanocomposites for energy storage applications, designed to synergistically combine the high dielectric permittivity of hydroxylated barium strontium titanate (hy-BST3) with the mechanical flexibility and electroactive properties of poly(vinylidene fluoride) (PVDF). Hydroxylated Barium Strontium Titanate (hy-BST3) has been synthesized using the sol-gel combustion method followed by surface hydroxylation using H2O2 to achieve nanoscale particles …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 908–918 Read article
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Parametric optimization of COF of fabricated AA6082/Si3N4/C/Al2O3 composite
Abstract: In the present experimental investigation AA6082/Si3N4/C/Al2O3 composite was successfully fabri-cated using stir casting technique combined with electromagnetic stirrer for wear resistance applica-tions. The produced AA6082/Si3N4/C/Al2O3 composite exhibits improved tribological and me-chanical and properties, according to the experimental results. The generated composite has a micro-hardness range of 60 to 110 HV and an average UTS of 150 to 200 MPa. The tribological perfor-mance was evaluated using a pin on disc tribometer. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 144–152 Read article
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Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article