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61 articles for “carbide”
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
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Experimental Analysis of Aramid Fiber Reinforced with Tungsten Carbide
Abstract: This study investigates the mechanical performance of aramid fiber-reinforced epoxy composites enhanced with varying weight percentages of tungsten carbide (WC) powder as a secondary reinforcement. The composites were fabricated using both the hand lay-up and vacuum bagging techniques to ensure uniform dispersion of materials and quality surface finish. Tungsten carbide particles with an average size of 4 microns were incorporated into the aramid fiber matrix at incremental concentrations of 0%, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 146–157 Read article
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Enhancing Mechanical and Thermal Properties of Glass Fiber-Reinforced Epoxy Composites with Silicon Carbide Additives
Abstract: This study explores the production and characterization of glass fiber-reinforced epoxy resin composites enhanced with silicon carbide (SiC) as a reinforcing filler. The primary objective is to evaluate the impact of SiC on the mechanical, thermal, and morphological properties of the composites. Four different samples with varying SiC weight fractions (0%, 5%, 10%, and 15%) were prepared, keeping the glass fiber content constant. The composites were fabricated using a combination …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 69–77 Read article
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Exploring the Mechanical Characteristics of Three Natural Composite Materials (Kenaf, Sisal, and Banana with Almond shell, Glass, and Silicon carbide fillers): A Comparative Evaluation
Abstract: The current global demand for lightweight, long-lasting, and economically efficient materials is of unprecedented magnitude. Industry sectors including aircraft, automotive, construction, and sports are constantly adapting to fulfil these requirements. Natural composites refer to materials obtained from natural sources that utilise two or more separate components to form a material with improved characteristics. In numerous industries, natural composites offer a potential and ecologically sound alternative to synthetic materials by harnessing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 492–502 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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Innovative Design and Implementation of PCD-Based Drawing Dies and Tungsten Carbide Molds for Automotive Fastener Manufacturing
Abstract: This study presents an integrated engineering investigation into the design, optimization, and implementation of advanced tungsten carbide and polycrystalline diamond (PCD) tooling technologies within the cold forging and wire drawing processes at Koobesh Kavir Semnan Company, one of Iran’s leading automotive fastener manufacturers. By combining powder metallurgy principles, material flow simulation, and experimental validation, this research introduces a technological advancement that improves productivity, tool longevity, and cost-efficiency in industrial production. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 16–26 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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Exploring the Mechanical Characterization and Microstructural Properties of the Varying Weight % of Nano Boron Carbide (nB4C) Reinforced Al2024 composites using the Vacuum-Assisted Stir Casting Method
Abstract: In this investigation the stir casting technique is utilized to fabricate Al2024-B4C nano composites. The nanoB4C particles used in the reinforcement material have a particle size of 50 nm and variable weight percentages. In Al2024 composites, boron carbide reinforcement is included at weight percentages ranging from 0% to 3%, with a 1% interval between each percentage addition. Following the casting process, the samples were prepared for microstructural and mechanical evaluation …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 394–404 Read article
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Evaluation of Mechanical Behaviour of Tungsten Carbide and Magnesium Reinforced Aluminium Matrix Composites
Abstract: With industries like automotive and aerospace also being more inclined on the lightweight material and strength that is much substantial, the aluminium-based metal matrix composite has become a major focus of interest. This paper examines the influence of addition of tungsten carbide (WC) and magnesium (Mg) particles on the mechanical characteristics of Al6063 aluminium alloy. The crucible casting technique was made in two composite compositions 2.5 percent and 5 percent …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 1–8 Read article
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Effect of Silicon Carbide Filler on Mechanical and Damping Behavior of Basalt/Stainless Steel Hybrid Laminated Composites
Abstract: This study consolidates three experimental investigations on hybrid laminated composites reinforced with basalt fibre, stainless steel (SS) wire mesh, and silicon carbide (SiC) filler using vacuum infusion moulding. Three laminates were fabricated with filler variations of 0%, 1.5%, and 3% by weight of matrix material, maintaining a stacking sequence of [0B/0W/45B/0W/0B/45W]s with a thickness of 4–5 mm. The first investigation focused on impact strength. Drop-weight impact testing revealed a steady …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Investigation, Fabrication and Testing of Spur Gear Using Composite Material
Abstract: Composite materials constitute one of the favorable, efficacious material zones for tomorrow’s sustainable future through identification of materials with higher strength to weight ratio. A composite material is combination of two or more different materials with varied qualities that work together to create a material that is better than the sum of its parts. Therefore, finding some alternative material for various mechanical applications to accelerate the Indian composite industry is …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 2, 2025 · pp. 1–8 Read article
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Enhancing Mechanical Performance in Reinforced Hybrid Composites using Silicon Carbide and Aluminium Oxide Fillers
Abstract: Hybrid composites are becoming useful because they have better qualities than regular composites. This study examines the conventional properties of composites that utilise SiC and Al2O3 as filler components. Kevlar, S-glass, and sisal fibers at 90° and 0°, followed by additional layers of S-glass and Kevlar. To make sure that the material qualities were the same throughout, the resin and fibre layers were arranged in an alternating pattern. Mechanical testing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 934–945 Read article
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Effect of machining parameters on the tool wear in drilling of 3D PF C/C composite
Abstract: Carbon–carbon (C/C) composites are broadly used in aerospace, defence, shipbuilding, chemical, and nuclear industries owing to their high strength-to-weight and stiffness-to-weight ratios. However, they are brittle, anisotropic and non-homogeneous in nature, making them difficult to machine. Incorrect machining parameters can cause defects such as burrs, delamination, and fibre bundles pullout. This paper aims to study the hole surface and tool wear during drilling of 3D pierced fabric (PF) carbon-carbon (C/C) …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 269–281 Read article
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Experimental Investigation of Boron Carbide Reinforced Al-Mg-Si Alloy Nano Composites by the Stir Casting Method Using Machine Learning Algorithm
Abstract: For the purpose of this experiment, Al-Mg-Si alloys were manufactured with the use of the stir casting process with a metal mold. The alloys had different weight percentages of nano boron carbide, which ranged from 0 to 4% by weight. The intervals between the percentages were 0.5. Following that, the microstructural and mechanical parameters of the as-cast alloy and the nano composites were compared and contrasted according to ASTM Standards …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1766–1779 Read article
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Study of Ablation Characteristics Carbon Fiber Reinforced Plastic with Silicon Carbide Pores
Abstract: Significant thermal stress is placed on spacecraft during atmospheric re-entry, primarily due to aerodynamic heating. This intense heat can cause severe material damage threatening the spacecraft's structural integrity. To address this challenge, efforts are focused on improving the ablation resistence of spacecraft components. In this work, carbon fiber reinforced plastic (CFRP) composites containing silicon carbide (SiC) holes are explored as a potential solution for enhancing thermal protection system. Four different …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 617–627 Read article
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Mechanical Characterization of Hybrid Basalt Fiber Composites with Silicon Carbide Fillers
Abstract: Natural fiber composites (NFCs) have experienced significant growth and innovation in recent research because to their advantages over synthetic fiber composites, including their lower cost and environmental impact. This paper investigates the tension and compression properties of hybrid laminate composites composed of stainless-steel wire mesh, epoxy resin reinforced with basalt fibre, and silicon carbide (SiC) filler. Composites with varying weight percentages of SiC filler (0%, 1.5%, and 3%), were made …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 582–593 Read article
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Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
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Enhancement of Mechanical and Tribological Properties of Aluminum-Titanium Carbide (Al-TiC) Metal Matrix Composites via Powder Metallurgy
Abstract: Metal matrix composites (MMCs) have emerged as a result of the increasing need for sophisticated lightweight materials with exceptional mechanical and tribological qualities. For structural and wear-critical applications, aluminum-based composites supplemented with ceramic particles such as titanium carbide (TiC) have shown great promise. In this work, aluminum-TiC composites made by powder metallurgy a process that guarantees even particle dispersion, regulated porosity, and the creation of near-net shapes are fabricated, mechanically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 366–374 Read article
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Deformation and Densification Behaviour of Sintered Aluminium Alloy and Chromium Carbide Metal Matrix Preforms
Abstract: This paper presents comprehensive experimental results focused on the deformation and densification behavior of sintered AA2618 - 2% Cr3C2 metal matrix preforms. The study specifically examines preforms with varying aspect ratios subjected to a cold upsetting process. To create the powder preforms, an initial theoretical density of 89% was achieved using a cylindrical die on a 600 kN hydraulic press. The sintering process was conducted in an electric muffle furnace, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 125–131 Read article
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Investigation on Dry Sliding Wear Behaviour of AlSi7Mg0.3/B4C/ZrO2 Hybrid Composites using Taguchi Method
Abstract: Hybrid Aluminium/Boron carbide/Zirconium oxide (AlSi7Mg0.3/B4C/ZrO2) composites were fabricated utilizing stir casting technique by varying boron carbide content (4wt.%, 8wt.% and 12wt.%) and utilizing a fixed amount (4wt.%) of zirconium oxide particles. Optical microscopy revealed that B4C and ZrO2 particulates were dispersed uniformly in AlSi7Mg0.3 matrix. Dry sliding wear experiments were carried out utilizing the pin-on-disc tribometer with various levels of applied loads, sliding speeds and weight percentage of boron carbide …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 166–177 Read article