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19 articles for “Wear-Resistant Coatings”
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Experimental Investigation of Micro-Hardness & Tribological Behavior of Composite Coating for Wear Resistance Application
Abstract: The author effectively created a composite coating with enhanced durability utilizing the HVOF technique in this investigation. The automobile business has encountered fierce worldwide rivalry, rapid technical breakthroughs, and strict regulatory regulations in recent year.. Producers of lubricants, gasoline additives, and worldwide original equipment manufacturers (OEMs) are striving to address the difficulties presented by changing consumer preferences and emerging energy conservation and environmental protection regulations. We have successfully created and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1097–1103 Read article
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Protective Coatings for High-Temperature Applications: Challenges and Innovations
Abstract: High-temperature environments impose significant challenges on materials used in a variety of industrial applications, where components are exposed to extreme heat. These environments can cause a range of issues, including material degradation through processes like corrosion, oxidation, and thermal cycling, which can severely limit the performance, durability, and overall lifespan of components. Over time, these issues may lead to component failure, increased maintenance costs, and even unplanned shutdowns in industrial …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 2, 2025 · pp. 1–9 Read article
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Development of a Durable Superhydrophobic EP/PDMS Coating Reinforced with Micro-CaCO₃ and Nano-ZnO for Enhanced Corrosion Protection and Multifunctional Performance on Carbon Steel
Abstract: Balancing exceptional multifunctional performance with mechanical robustness in micro-nano composite films remains a significant challenge for practical applications. In this work, a superhydrophobic coating reinforced with micro-CaCO₃ and nano-ZnO particles was fabricated through a versatile single-step brushing method. The optimized EP/PDMS@micro-CaCO₃/nano-ZnO coating achieved a water contact angle (WCA) of 173.54° ± 2.53° and a sliding angle (SA) of 1.50° ± 1.12°. Owing to its carefully engineered micro-nano hierarchical structure, the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 216–238 Read article
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Wear and Tribological Characteristics of Novel Metal Matrix Composites
Abstract: The development of advanced metal matrix composites (MMCs) with enhanced tribological performance has become increasingly important due to the premature failure of critical engineering components operating under severe wear conditions in automotive, aerospace, marine, defense, and power generation systems. Conventional composites such as Copper–Alumina and Aluminium–Silicon Carbide have demonstrated improved mechanical and wear characteristics; however, their widespread application is often limited by issues including particle agglomeration, non-uniform reinforcement distribution, porosity …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1346 Read article
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Effectiveness of PTFE-Based Nano-coatings in Improving Corrosion and Wear Resistance of Stainless Steel
Abstract: Polytetrafluoroethylene (PTFE) has emerged as a highly effective material for enhancing the durability and performance of metal surfaces, particularly in environments requiring superior corrosion resistance and low friction. This study investigates the application of PTFE coatings on various metallic substrates, with a focus on stainless steel and carbon steel, to improve their corrosion resistance, wear protection, and tribological performance. Utilizing advanced deposition techniques such as sol-gel and plasma spray, PTFE …
Published in International Journal of Photochemistry and Photochemical Research · Vol. 2, Issue 2, 2024 · pp. 32–38 Read article
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Maximizing Flow and Ensuring Leak Tightness Through Design and Development of a Unidirectional Check Valve
Abstract: The check valve market, valued at USD 6.5 billion in 2024, is expected to grow at a 4.1% CAGR. Challenges in valve seat materials, particularly SS304 and PTFE (Teflon), contribute to a 0.5% leak rate, which leads to helium gas loss, reduced efficiency, and higher operational costs. While various sealing techniques, including hard-on-soft methods, have been explored, few have been applied to poppet check valves. This study focuses on improving …
Published in International Journal of Industrial and Product Design Engineering · Vol. 2, Issue 2, 2024 · pp. 10–18 Read article
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Advanced Coating Techniques: Improving Metal Longevity through Nanocomposite Applications
Abstract: In order to protect metal and lessen wear and tear, this topic has scriptive issues pertaining to coatings that are applied to metal surfaces. Components in slurry pumps have better wear and abrasion resistance compared to their surface properties. An interface region has been used to separate at least two immiscible phases in the material that makes up a nanocomposite coating. Fillers have become a major constituent of the matrix, …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 3, 2024 · pp. 01–08 Read article
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High-Performance Thin Film Coatings for Corrosion Resistance in Extreme Environments
Abstract: Corrosion is a serious concern in industries such as aerospace, marine, and oil & gas, where materials are exposed to harsh environments. High-performance thin-film coatings have emerged as a critical solution to mitigate this issue, providing a protective barrier against harsh chemical and physical conditions. This review article highlights recent advancements in thin-film coatings designed to enhance corrosion resistance in such environments. The focus is on various coating materials, including …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 11, Issue 2, 2024 · pp. 20–25 Read article
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Improvement in Mechanical Properties Using High Velocity Oxyfuel Coating (HVOF): A Review
Abstract: Surface modification plays a vital role in improving the service life of different machine parts used in number of industries. Due to daily routine operations at difficult environment conditions, most of machine components have failure in their operations. In these types of cases, only materials with superior wear resistance can be used or material surface can be modified by coating. High velocity oxyfuel coatings (HVOF) play a significant role in …
Published in Trends in Machine design · Vol. 12, Issue 2, 2025 · pp. 1–8 Read article
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Advances in Polymer-Based Materials for Dental Applications: A Case Study on PVC and Ceramic Coatings in Digital Mouth Mirrors
Abstract: Polymeric materials play a crucial role in modern dentistry, providing improved mechanical properties, biocompatibility, and enhanced functionality in dental instruments. These materials contribute significantly to the advancement of dental tools, ensuring durability, safety, and efficiency. This study explores the application of polyvinyl chloride (PVC), ceramic coatings, and anti-fog polymer layers in the development of a digital mouth mirror. The integration of these materials results in enhanced durability, corrosion resistance, and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 244–252 Read article
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Enhancement of the Life of Helical Spring Systems
Abstract: Helical springs are essential mechanical factors considerably employed in automotive, aerospace, and artificial systems because of their capability to store and release energy, absorb shock, and sustain repeated weight cycles. The performance, responsibility, and durability of these springs play a vital part in ensuring the effectiveness and safety of the entire system in which they are integrated. Over time, numerous researchers have focused on strategies to enhance the service life …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 12–24 Read article
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Evaluation of Fly Ash/ZrO2 Reinforced AZ91E Hybrid Composites Based on Wear and Friction Characteristics
Abstract: In the current study the compo-casting Al alloy MMCs' wear resistance was examined under a variety of abrasive circumstances, including coefficient friction, wear rate and it’s sliding distance. The AZ91E matrix composite was made by the liquid metallurgy process and reinforced with aluminum plated zirconium dioxide (ZrO2) particles. Designers examined the characteristics of matrix alloys along with created composites. friction and wear from dry sliding experiments had been performed on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 324–338 Read article
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Electro Less Duplex Nickel Coating and Tribological Characterization Under Elevated Temperature
Abstract: Electroless Ni-P (EN) coatings had previously demonstrated their ability to improve the tribological properties of the underlying substantial. This is due to its high hardness, fatigue strength, and chemical resistance. Nevertheless, the EN coverings' effectiveness at high temperatures, as well as their heat resistance, have yet to be evaluated. The current work investigates the tribological properties, namely friction and wear, of EN coatings at increased temperatures (100 ºC, 200 ºC, …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 1, 2023 · pp. 12–17 Read article
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A review of nanocomposite coatings for marine applications
Abstract: This paper reviews the performance and material characterization of nanocomposite coatings on the hydraulic pipelines of Ship A-Frame, which were corroded due to seawater exposure. Hydraulic pipe lines made of carbon steel face severe corrosion due to the highly corrosive nature of seawater with high salinity and microorganisms. The shipping industry utilizes organic and inorganic coatings to safeguard the hydraulic and seawater pipe lines of deck machines from marine pollution. …
Published in Journal of Offshore Structure and Technology · Vol. 11, Issue 1, 2024 · pp. 1–9 Read article
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Polymer Chemistry and Composite Materials in Advanced Dental Flask Design
Abstract: This paper explores the role of polymer chemistry and composite materials in the development of a novel dental flask, emphasizing the advantages of polymer-based materials in dental prosthetic processing. Traditional dental flasks, often made from metals such as brass or stainless steel, are prone to issues like corrosion, dimensional instability, and wear over time. By incorporating advanced polymer composites, including chromium-coated materials, the novel dental flask offers enhanced durability, improved …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 158–165 Read article
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Development of Bio-Based Smart Textiles with Temperature Adaptive and Self-Cleaning Properties
Abstract: This research explores the development of bio-based smart textiles that integrate both temperature-adaptive and self-cleaning properties, responding to the growing need for sustainable and functional innovations in the textile industry. Unlike conventional fabrics, smart textiles provide multifunctional responses to environmental stimuli such as heat, light, and moisture. The focus of this work is on combining renewable natural fibers, biodegradable polymers, and environmentally friendly additives to design textiles that are not …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 3, 2025 · pp. 1–7 Read article
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Study of Electrochemical and Mechanical Properties of Graphene/HAp Composite Coating on Ti-13Nb-13Zr Alloy via Electrophoretic Deposition for Biomedical Application
Abstract: Titanium-13niobium-13zirconium alloy has widespread potential in biomedical applications due to its high degree of biocompatibility, favourable mechanical properties, high corrosion resistance, and high possibility of osseointegration. The surface was improved by electrophoretic deposition method using hydroxyapatite and graphene (5 g nanoHAp) (5 g nanoHAp+0.06 nanoGr) and suspended in ethanol solution at different conditions of time (1, 3, and 7 minutes) and voltage (50, 70, and 100 V). The effect of …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 91–106 Read article
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From Molecular Mechanics to Nanocomposites: Engineering Polytetrafluoroethylene (PTFE) for High-performance Coating Applications
Abstract: Polytetrafluoroethylene (PTFE) exhibits remarkable chemical inertness, hydrophobicity, antifriction, self-lubrication, and high-temperature resilience, making it an ideal polymer for various industrial applications, including coatings for medical implants, machinery parts, and corrosion-resistant structures. This study presents a comprehensive analysis of PTFE’s structural properties, focusing on helix reversals within its helical carbon-fluorine chains and their effects on mechanical behavior. The phase transitions of PTFE at temperatures from ambient to high (198°C and above) …
Published in International Journal of Advance in Molecular Engineering · Vol. 2, Issue 2, 2024 · pp. 14–19 Read article
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MXene-Infused Conductive Nano-Polymers for Edge-Computing Enabled Flexible Environmental Monitoring Devices
Abstract: MXene-infused conductive polymer composites have emerged as highly promising materials for next-generation flexible environmental monitoring devices because they combine electrical conductivity, mechanical flexibility, analyte sensitivity, and compatibility with low-power electronics. In this work, a Ti₃C₂Tₓ MXene–TPU/PVA conductive nano-polymer composite was developed as a multifunctional sensing platform for edge-computing enabled environmental monitoring. The composite was fabricated by dispersing MXene nanosheets into a thermoplastic polyurethane/poly(vinyl alcohol) (TPU/PVA) matrix, coating the conductive precursor …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article