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44 articles for “W-EDM”
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Surface Characterization of Heat Treated Tool Steel after W-EDM
Abstract: In order to meet the increasing demands of performance and reliability of sophisticated components, quality of a machined surface plays an important role. In this research paper, it has been tried to investigate the effect of heat treatment on the surface quality of AISI D2 tool steel after Wire-Electro Discharge Machining (W-EDM). The test specimens were prepared by milling and then carrying out hardening and tempering in different ways and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 178–184 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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Optimizing Machinability in Wire EDM of AISI P20 Steel Employing Composite Material Wires with Hybrid Neural Network Approach
Abstract: AISI P20+Ni steel is extensively used for forging dies, plastic moulds, and automotive die components due to its excellent polishability, hardness, and homogeneity. This research utilizes Wire Electrical Discharge Machining (WEDM) to process pre-hardened AISI P20+Ni steel, focusing on minimizing both recast layer thickness (RLT) and kerf width (KW). The performance of wires made from composite materials, including zinc-coated brass wire (ZBW), cryogenically treated ZBW (CZBW), and ultrasonic vibration-assisted brass …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1120–1133 Read article
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Optimization of Process Parameters in Wire EDM of HCHCrD2 using RSM-based Multi-objective Genetic Algorithm
Abstract: While precision is of paramount importance in machining of high strength conductive materials, Wire Electrical Discharge Machining (WEDM) is preferred. In the present work, experimental study has been carried to identify the appropriate process parameter settings for wire electrical discharge machining of high carbon high chromium D2 steel (HCHCrD2). The process parameters such as pulse peak current, pulse duration, pulse-off time, wire feed, wire tension and flushing pressure are considered. …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 6–10 Read article
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Analysis of Machining Parameters in Wire EDM with Aluminum Alloy Using PCA and TOPSIS Approach
Abstract: Although the efficiency of traditional cutting processes is inadequate by the mechanical properties of the processed material and the intricacy of the work piece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such limitations. This paper summaries the suitable use of Taguchi’s L27 orthogonal array which takes 27 experimental runs to develop a mathematical model for correlating the interactive and higher order impacts of …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 1–11 Read article
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Evaluation of Optimal Parameters for Wire EDM Machine on En45A Alloy Steel using Taguchi and Grey Relational Analysis (GRA) Method
Abstract: The core goal of this research paper is to evaluate process parameters of wire electrical discharging machining and to find out the best parameter among the multiple responses given by machine. Wire cut machine is very accurate and precise machine which is actually manufactured to cut those material which have high strength, toughness, and hardness. This machine works on melting property; here spark is generated between the work piece and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 11–21 Read article
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Effect of Process Parameters on Material Removal Rate of Wire-Cut EDM of AISI EN 31 Tool Steel
Abstract: This paper is an attempt to find the effect of input process parameters on the material removal rate of WEDM of AISI EN 31 tool steel. The parameters taken for this study were pulse on time, pulse off time, peak current. The other process parameters like wire tension, servo voltage, wire feed rate, and spark gap voltage are kept constant. The experiment was designed using Taguchi’s L18 orthogonal array. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 35–41 Read article
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Parametric Optimization of CNC Wire Cut EDM for Oil Harden Non-Shrinking Steel: A Comparative Study
Abstract: There has been a rapid growth in the development of harder and difficult to machine metals and newly developed alloys. Conventional machining methods are not suitable and uneconomical for such materials, thus development starts for newer concepts in metal machining. It thus plays a major role in the machining of dies, tools, etc., made of tungsten carbide, hard steel, alloys used in the aeronautics industry. It is a great concern …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 44–58 Read article
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Experimental Investigations on Concentric Flow Dry Ultrasonic Assisted Wire Electric Discharge Machining (CFDUAWEDM) Using Regression Analysis
Abstract: This paper presents an application of concentric flow mode of dry dielectric (compressed air) supply for ultrasonic assisted wire electric discharge machining process (CFDUAWEDM). The concentric flow mode of dielectric supply using ultrasonic assistance is expected to offers improved surface integrity, environmental and operator friendliness during wire electric discharge machining (WEDM) process. Experimental set up was developed wherein, the ultrasonic vibration was applied to the electrode wire using an ultrasonic …
Published in Trends in Machine design · Vol. 3, Issue 2, 2016 · pp. 33–43 Read article
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Experimental Investigation and Analysis of Dry EDM process for Material Removal Rate and Tool Wear Rate
Abstract: The importance of Electrical Discharge Machining process is increasing, especially for the machining of electric conductive ceramic materials. EDM is particularly ideal due of its thermal operating principle, which allows for almost force-free machining. The effect of air on the machining characteristics of the dry electrical discharge machining (EDM) process is investigated in this study. Researchers regard dry electrical discharge machining to be an environmentally benign machining process, and many …
Published in Journal of Thermal Engineering and Applications · Vol. 9, Issue 1, 2022 · pp. 36–44 Read article
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Optimization of Process Parameters in EDM
Abstract: Extensive research has been done till date to improve the performance of electrical discharge machining (EDM). In the past few years, the Taguchi method has played an important role in the optimization of process parameters. However, many of the studies have focused on static or single-quality characteristics such as smaller-is-better, larger-is-better, and nominal-is-best. The Taguchi method is best suitable for relative analysis. The prime drawback here to mention is that …
Published in Journal of Mechatronics and Automation · Vol. 8, Issue 2, 2021 · pp. 21–28 Read article
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Optimization of Process Parameter in Electrical Discharge Machining
Abstract: This is the non-traditional machining process. The high surface finish of the material is required. More complex shape of material is required. Wire EDM is one of the nontraditional machining processes. Surface roughness and kerf width are of crucial in the field of machining processes. This paper uses the Grey relational theory and Taguchi optimization technique, in order to optimize the cutting parameters in Wire EDM for D3 steel material …
Published in Journal of Experimental & Applied Mechanics · Vol. 11, Issue 2, 2020 · pp. 4–10 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Experimental Investigation on Machining of AISI 1045 Stainless Steel by using Cryogenic Cooling of Micro EDM Drilling Process
Abstract: In this experimental work, the cryogenic cooling of the Micro-EDM (µEDM) drilling process for improving the performance and quality of micro holes. The controllable parameters such as the current (Ip), pulse on time (Ton), Pulse off time (Toff) and gap voltage (Vg) were chosen for further investigation. The Taguchi L27 orthogonal array is preferred to achieve the best experimental runs. Case hardened AISI 1045 stainless steel is selected to perform …
Published in Journal of Materials & Metallurgical Engineering · Vol. 10, Issue 2, 2020 · pp. 21–37 Read article
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EXPERIMENTAL ANALYSIS OF STEELS ON HARDNESS IN ELECTRICAL DISCHARGE MACHINING
Abstract: Electrical Discharge Machining (EDM) is one of the most extensively used non-conventional machining processes. It uses thermal energy to machine all electrically conductive materials of any toughness and hardness for manufacturing of dies, aerospace parts. Since there is no direct contact between workpiece and tool electrode in EDM. Work material hardness is not a hurdle in machining by EDM, which is principally useful for machining of die profiles/ contours.This paper …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 1–5 Read article
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Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article
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Electrical Discharge Machining for Precision Metal Working Industries
Abstract: EDM is called as Electrical Discharge Machining. Otherwise called as Spark Erosion Machining, Electro-Erosion Machining, Spark Machining, and Electro Discharge Machining. It is an unconventional machining process to machine hard metals and alloys. EDM has been a significant machining technique. The electrode, work piece materials, dielectric, and the range of pulse rate, current, and voltage make up the basic EDM process. The dielectric serves the following purposes: it transports removal …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 2, 2023 · pp. 7–11 Read article
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Experimental Investigations of EDM Parameters on Machining Square Blind Holes in Maraging Steels
Abstract: Square blind holes have certain qualities that make them useful in fields where accuracy and efficiency are crucial, like aerospace, automotive, molding, and general manufacturing industries where structural integration is required in precise assembly. It is challenging to machine square blind holes with traditional machining due to geometrical complexity as precision is required for sharp corners which is difficult to get at the corners due to tool wear. Electrical discharge …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 390–397 Read article
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Comprehensive Evaluation of Abrasive Water Jet Machining of Fiber Reinforced Polymers
Abstract: The machining process of Carbon Fiber Reinforced Polymers is significant and the researchers are continually working to achieve the better machining qualities. There are numerous issues with the machining abilities of traditional machining techniques for fiber reinforced polymers because of heterogeneous and anisotropic properties of FRP materials. Advanced manufacturing processes such as laser beam, ultrasonic, EDM, water jet and abrasive water jet machining are the alternatives to the conventional making …
Published in Journal of Polymer & Composites · Vol. 7, Issue 1, 2019 · pp. 7–16 Read article