Search
77 articles for “Tool steel”
-
Surface Characterization of Heat Treated Tool Steel after W-EDM
Abstract: In order to meet the increasing demands of performance and reliability of sophisticated components, quality of a machined surface plays an important role. In this research paper, it has been tried to investigate the effect of heat treatment on the surface quality of AISI D2 tool steel after Wire-Electro Discharge Machining (W-EDM). The test specimens were prepared by milling and then carrying out hardening and tempering in different ways and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 178–184 Read article
-
Study of the Effect of Cycle Time of Plasma Nitriding on the Service Life of AISI H-13 Tool Steel Die
Abstract: AISI H-13 tool steel is widely used as a hot-forging die for various automotive components. Usually, to increase the die life, the dies are subjected to additional surface treatment process such as carburizing, gas nitriding, salt bath nitriding, plasma nitriding, etc. The case depth is an important parameter in surface treatment process. In this work, AISI H-13 tool steel hot-forging dies are subjected to plasma nitriding. The nitriding time cycles …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 169–177 Read article
-
Effect of Process Parameters on Material Removal Rate of Wire-Cut EDM of AISI EN 31 Tool Steel
Abstract: This paper is an attempt to find the effect of input process parameters on the material removal rate of WEDM of AISI EN 31 tool steel. The parameters taken for this study were pulse on time, pulse off time, peak current. The other process parameters like wire tension, servo voltage, wire feed rate, and spark gap voltage are kept constant. The experiment was designed using Taguchi’s L18 orthogonal array. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 35–41 Read article
-
Optimization of Machining Process Parameters in Hard Turning of AISI D3 Tool Steel
Abstract: Machining operation is still irrefutably vital process in manufacturing, that involves complex relation of input parameters (like cutting speed, feed rate, depth of cut, nature of cooling, etc.) to output parameters (like surface finish, tool life, tool wear, machining time, machining cost, etc.). Numerous efforts were noticed in literature, to relate these parameters with each other so as to implement cost effective machining with least efforts. This paper presents one …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 1, 2017 · pp. 23–30 Read article
-
Service Life Improvement Analysis of Cryogenically Treated Blanking Punch
Abstract: After traditional heat treatment, Cryogenic treatment is carried out as a secondary process to improve the hardness and wear resistance of tool steels. The researchers have already studied and it is well published the potential use of cryogenic treatment of AISI D2 tool steel under laboratory conditions. However, to ensure the sustainable use of this technology for industrial application, its analysis is essential. Therefore, in this work a small scale …
Published in Trends in Mechanical Engineering & Technology · Vol. 11, Issue 3, 2021 · pp. 10–18 Read article
-
A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
-
Analysis of C45 Steel Machining with Differentiated Tool Bits
Abstract: The tool material may be coated or uncoated, and cutting inserts are typically situated along the covered contact region. Work piece remains fixed while tool revolves for cutting and machining. Objective: A NABL-accredited metallurgical evaluation laboratory (machining) assessed two specimens. Machining profile and materials determine insert selection. Analytical results show material composition. The surface qualities of samples 1 and 2 were examined. As DOC, cutting speed and tool tip temperature …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 244–252 Read article
-
A Technical Review on Evaluation of Vegetable Oil in Water-Emulsion Cutting Fluid in Machining Steel with Coated Carbide Tool
Abstract: In metal cutting industries, Metal working fluids (MWFs) or Metal cutting fluids (MCFs) are used; they act as coolant as well as lubricant. In industries synthetic and petroleum based cutting fluid as well as coolant produce negative effect on human health, ecology and environment. When tool and work piece are engaged with each other while machining due to engagement they produce heat. The metal cutting fluids effect on heat generation …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 26–34 Read article
-
Tribological Behaviour of En 31 Bearing Steel Against Altin, Alcrn and Crn Coated High Speed Steel
Abstract: Mechanical parts like bearing in modern machining systems are often subjected to wear and friction causing high heat generation at the interacting zones leading to reduced lifecycle and increased energy consumption of machinery. In this investigation friction and wear characteristics of bearing material EN31 steel against the CrN, AlCrN and AlTiN deposited on high speed steel as counter material is presented. Tribological tests are conducted on a pin on disc …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 97–108 Read article
-
Service Life Improvement Analysis of Cryogenically Treated Blanking Punch
Abstract: After traditional heat treatment, Cryogenic treatment is carried out as a secondary process to improve the hardness and wear resistance of tool steels. The researchers have already studied and it is well published the potential use of cryogenic treatment of AISI D2 tool steel under laboratory conditions. However, to ensure the sustainable use of this technology for industrial application, its analysis is essential. Therefore, in this work a small scale …
Published in Trends in Mechanical Engineering & Technology Read article
-
Parametric Optimization of CNC Wire Cut EDM for Oil Harden Non-Shrinking Steel: A Comparative Study
Abstract: There has been a rapid growth in the development of harder and difficult to machine metals and newly developed alloys. Conventional machining methods are not suitable and uneconomical for such materials, thus development starts for newer concepts in metal machining. It thus plays a major role in the machining of dies, tools, etc., made of tungsten carbide, hard steel, alloys used in the aeronautics industry. It is a great concern …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 44–58 Read article
-
Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
-
The Effect of Welding Parameters and Tool Geometry on Mechanical Properties of RZ5-10 wt% TiC FSW Joint
Abstract: Friction Stir Welding (FSW) of metal matrix composite (MMC) provides the grain refinement and reinforcement redistribution of the composite used for wide application in aerospace and structural. This wide application needs development of best-suited joining process for MMC which is complicated to unite by the traditional welding process. The paper observed the consequence of the welding parameters and tools’ geometry on the mechanical properties of the friction stir butt welded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 81–94 Read article
-
A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
-
An Experimental Study to Determine Optimum Machining Conditions for Electrical Discharge Machining of the Heat Treatable Steel 42CrMo4 (Din 1.7225)
Abstract: Electric discharge machining (EDM) is a well-established machining option and a non-traditional machining process, in many manufacturing-related industries worldwide. It is found to be capable of machining geometrically complex or hard material components, which are specific and difficult-to-machine. In this study, the electrical discharge machining of 42CrMo4 with different electrode materials namely, copper, aluminum and tungsten carbide and process parameters was performed to explore the influence of EDM parameters on …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 23–32 Read article
-
A Review on Effect of Cryogenic Treatment on Wear Resistant Bearing Materials for Automotive Application
Abstract: Cryogenic processing has come as a successful supplementary process to common heat treatment, especially in improving the wear-resistant performance of materials employed in in-vehicle applications. This sub-zero processing is normally performed following quenching and before tempering, during which materials are subjected to extremely low temperatures, typically around -196°C, for prolonged periods of 24 hours. Cryogenic treatment, which involves subjecting materials to extremely low temperatures, has demonstrated promising results in changing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1–11 Read article
-
Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
-
Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article
-
A review on Methodology used for Dry Turning of AISI 52100 Steel
Abstract: Bearing steel like AISI 52100 is one of the most widely used high cutting steel in industry for manufacturing of bearing. A large amount of coolant is used for machining at high speed due to which increase there has been a significant increase in environmental hazards. So Green or Dry manufacturing with optimize cutting parameters and its effect on tool material & work piece quality need to be studied to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 467–475 Read article
-
Enhancing Chatter Resistance in Deep Hole Boring Through Modified Tool Design: A Study on Impact of Length-To-Diameter (L/D) Ratio
Abstract: Deep hole boring is a specialized machining process crucial for creating precise bores with high length-to-diameter (L/D) ratios, particularly vital in aerospace, automotive, and oil and gas industries. The L/D ratio is pivotal for stability and performance. Chatter, a detrimental vibration phenomenon, is a significant concern in deep hole boring, influenced by the L/D ratio. Higher L/D ratios increase chatter, leading to poor surface finish and reduced tool life. Longer …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 24–33 Read article