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5 articles for “Thermal Runaway Prevention”
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Engineering Polymer Innovations for Improved Battery Safety and Vehicle Efficiency: A Comprehensive Review
Abstract: Electric vehicles (EVs) are high-power systems that require high-quality materials to ensure safety, reliability, and performance under extreme operating conditions. Polymer materials have become critical engineering materials in meeting these requirements due to their lightweight nature, design flexibility, durability, and high electrical insulation capability. Consequently, polymers are widely used in key EV components, including battery enclosures, module frames, thermal interface materials, wiring insulation, and lightweight structural parts.Recent developments in polymer …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 500–512 Read article
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Triple Fire Shield for EV Batteries: Prevention, Mitigation and Design Innovations
Abstract: The paper introduces the Triple Fire Shield, a threefold approach aiming to improve the safety and reliability of electric vehicle batteries. Overcharging, overheating, or physical damage to battery can lead to thermal runaway which in turn lead to fire. Due to this, introduction of a safety strategy is necessary for ensuring the protection of the passenger. Prevention of thermal runaway is achieved through temperature management methods such as Battery Management …
Published in Journal of Thermal Engineering and Applications · Vol. 11, Issue 1, 2024 · pp. 28–35 Read article
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Development of a Polymer-Encapsulated IoT-Based Sensor for Thermal and Electrical Protection of EV Batteries
Abstract: Electric Vehicles (EVs) mark a critical shift toward sustainable transportation, with Battery Management Systems (BMS) playing a vital role in ensuring battery safety, reliability, and efficiency. The proposed BMS in this project incorporates real-time charge monitoring, temperature sensing, and fire detection capabilities to address safety concerns associated with lithium-ion batteries. Key features include current and voltage tracking, State of Charge (SoC) estimation, fault detection, and a user-friendly LCD interface. By …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 582–591 Read article
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Risk Assessment of Nitration Process Using HAZOP and Fault Tree
Abstract: The present study addresses the safety issues associated with the nitration reactions. Since the nitration reaction is highly exothermic in nature exhibiting intense heat during the operation and may explode if wrongly handled, the risk assessment of nitration reaction is absolutely necessary. In the present work, the production of Ortho Nitro Chloro Benzene (ONCB) and Para Nitro Chloro Benzene (PNCB) is considered to perform the risk assessment of the nitration …
Published in Journal of Industrial Safety Engineering · Vol. 11, Issue 3, 2024 · pp. 18–23 Read article
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Fire Accidents and Mitigation Framework of Electric Vehicles in India
Abstract: Over the past decade, electric vehicles (EVs) have profoundly reshaped the global automotive industry, primarily due to significant advancements in lithium-ion (Li-ion) battery technology. However, the safety implications associated with high-energy Li-ion batteries, particularly the risk of fire, have emerged as a significant concern for EVs. This article focuses on recent developments in EV fire safety, particularly concerning thermal runaway and battery fires in Li-ion batteries. Instances of extreme misuse, …
Published in Journal of Industrial Safety Engineering · Vol. 11, Issue 2, 2024 · pp. 25–30 Read article