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19 articles for “Mould design”
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Design and Analysis of Common Injection Mould for Variable Length of Extended Prob Housing Component
Abstract: The present study focused on designing a common injection mould for variable length of component of nylon material for prob housing plastic part and die material as H13. It was operated on 210 t vertical injection moulding machine. The type of cooling system employed wasline cooling. The effect of cooling system location on the stresses produced in the mould was analyzed and component defects determined by mould flow simulation. Injection …
Published in Trends in Mechanical Engineering & Technology · Vol. 11, Issue 2, 2021 · pp. 1–9 Read article
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A Study on Response Parameters of Injection Moulding Process in Polypropylene Plastic using Grey Relational Analysis
Abstract: The purpose of this research is to study multi-response optimization of injection moulding parameters and to verify the optimum parameters of polypropylene for achieving the best result. The four parameters taken for injection moulding are injection pressure, melt temperature, packing pressure and packing time. The experiments are plotted by using L27orthogonal array. Orthogonal array is generated with the help MINITAB-17. The effect of process parameters such as melt temperature, packing …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 3, 2019 · pp. 30–39 Read article
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Effect of Magnetic Field on Casting Parameters
Abstract: AbstractThe casting process is one of the oldest manufacturing methods involving squeezing / jolting the green sand used as moulding material, and further was developed with use of binders such as clay/organic resins. The constants search for newer moulding material lead to the magnetic mould involving steel shots and application of magnetic field. The preliminary trials on one of the process parameters i. e. Magnetic field was carried out and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 30–35 Read article
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Sand Casting Process Optimization via Design of Experiments: A Review
Abstract: Designing and optimizing of gating is an essential part of casting foundry as it contributes significantly to predict and minimize the flow turbulence resulting to casting defects like rough surface, sand inclusion, etc. An Optimization scheme for gating design parameters for casting was proposed with different past studies of the researches. Various designs were modeled and mould filling simulation rooted to minimize turbulence and macro defects are recommended in this …
Published in Trends in Machine design · Vol. 4, Issue 3, 2017 · pp. 1–4 Read article
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Effect of Carbonyl Iron Particle Concentration on The Printability and Stiffness of Magnetorheological Elastomer Filaments
Abstract: Magnetorheological elastomer (MRE) are increasingly valued for their field-responsive mechanical properties, making them ideal for adaptive components in automotive, aerospace, and vibration control systems. However, conventional mould-based fabrication methods limit design flexibility, produce excess material waste, and are unsuitable for complex or customized geometries caused challenges that have hindered broader industrial adoption. Although 3D printing offers a compelling alternative, research on printable MRE filaments remains limited, particularly regarding how carbonyl …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 310–317 Read article
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Polymeric Microfluidic Chips for Rapid Point-of-Care Diagnostic Testing
Abstract: Polymeric microfluidic chips have emerged as promising platforms for rapid point-of-care (POC) diagnostic testing by integrating sample preparation, fluid manipulation, biochemical reactions, and signal detection within compact and potentially low-cost devices. Their compatibility with materials such as polydimethylsiloxane (PDMS), polymethyl methacrylate (PMMA), cyclic olefin copolymer (COC), polystyrene (PS), polycarbonate (PC), and polymer–paper composites provide considerable flexibility in device design and manufacturing. Advances in soft lithography, injection moulding, hot embossing, laser …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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Estimation of Mechanical Properties of Kevlar/Basalt Intrawoven Composite Laminates Containing Nanoparticles
Abstract: Purpose: The research describes estimation of various Mechanical properties like compression, tensile, shear and impact strength of Kevlar/Basalt (KB) Intrawoven 1×1 composite laminates, each comprising 1%, 3% and 5% of Al2O3 (Aluminium oxide) nanoparticles. Design/methodology/approach: These are woven with the help of manual handloom weaving machine, compression moulding technique was adopted for the fabrication of hybrid composite laminates. Attempts have been made to analyse the mechanical properties of Kevlar/Basalt intrawoven …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 1–12 Read article
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Establishment of IHTC value of LM 13 and ADC 12 material for sand casting by FEM
Abstract: Abstract: For making a simple to very complex shaped product, sand casting is an inexpensive, useful and significant process. Throughout the process, Solidification plays an important role for making a sound and defect-less casting which was affected by different parameters like Interfacial Heat Transfer Coefficient, Casting Material & Shape, Mold Material, etc. For quality casting, industries trying to optimize solidification process by various methods. Present study shows the range of …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 1–6 Read article
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Mass Production Tools and Process Readiness for Uniform Parts—Injection Molding Application
Abstract: A mass production always aims to produce uniform performing products. Production tools such as pressing dies, casting dies and injection moulds, play a significant role by producing uniform parts for achieving final products. Tool complexity increases when multiple cavities are present. These tools pass through several stages of quality maturation, before starting production, where the tool capability for part uniformity can be assessed, corrected and aligned to mass production variables. …
Published in Journal of Polymer & Composites · Vol. 5, Issue 3, 2017 · pp. 30–40 Read article
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Design and Performance Analysis of Natural Rubber–Silica Nanocomposite Vibration Isolators for Household Appliances
Abstract: Natural rubber (NR) nanocomposites reinforced with surface-modified precipitated silica (SiO2) were synthesized through a two-roll mill compounding and compression-moulding process, then systematically evaluated as passive vibration isolator materials for domestic washing machine applications. Five silica loadings 0, 5, 10, 15, and 20 phr were investigated. A comprehensive characterization suite encompassing tensile testing, Shore A hardness, dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) revealed clear structure–property …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 554–560 Read article
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Carbon-Al Synergy: Investigation of Fiber Stacking and Orientation on the Mechanical Properties of Al-CFRP Metal Matrix Composites
Abstract: The current study examines the mechanical behaviour of Aluminum-Carbon Fiber Reinforced Polymer (Al-CFRP) composites fabricated using compression moulding technique, a novel approach combining lightweight aluminium’s ductility with CFRP’s high strength-to-weight ratio. The polymer composites were fabricated by stacking aluminum alloy sheet of 0.5mm thickness and pre-impregnated by 12 layers of carbon fiber cloth of 200 gsm, with epoxy resin between layers, followed by consolidation under controlled temperature and pressure in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 340–354 Read article
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Experimental Investigation Mechanical Behaviour of Composite Made by Carbon Fibre Mixed with Zro2 and Phenolic Resin
Abstract: Composites are one of the major research criteria in aerospace technologies to fulfil the present needs. Addition of materials to carbon fibers without increasing of weight of the parts Nano and micro fillers have its own criteria in improving mechanical properties. ZrO2 particles added to carbon fibers can improve the strength with a light add up in density. Present study focused on the mechanical behavior of zirconium oxide addition to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 562–573 Read article
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Effect of the Position of Geotextile on the Performance Parameters of the Flexible Pavement
Abstract: The major deterioration of the flexible pavement is due to the combined effect of fatigue cracking caused by excessive horizontal strain at the bottom of the bituminous layer and rutting deformation caused by excessive vertical strain at the top of subgrade layer. For designing the flexible pavement, it is necessary to determine the minimum thickness of the road crust, required to withstand the expected fatigue life and rutting life. The …
Published in Trends in Transport Engineering and Applications · Vol. 3, Issue 2, 2016 · pp. 65–75 Read article
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A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
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Machine Learning Optimization for VARTM Carbon Polymer Laminates
Abstract: Vacuum-assisted resin transfer moulding (VARTM) is a key low-cost, out-of-autoclave process for manufacturing large-scale carbon-fibre reinforced polymer (CFRP) laminates crucial to aerospace wings, wind-turbine blades, marine hulls, and automotive structures. Unpredictable resin flow often leads to voids, dry spots, and race-tracking defects, resulting in 27.9% scrap rates and lengthy, costly trial-and-error design cycles. Although surrogate models provide rapid impregnation predictions for simple flat-plate geometries, vision-based monitoring is limited to idealized …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 229–245 Read article
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Assessment of Operational Productivity of Worker in Composing Industry by Micro and Memo Methodology in Casting Process
Abstract: The micro and memo movement is about the technique of recording and examining the timing of primary factors of an operation. The goal is to reach the exceptional approach of performing the operation. The micro and memo action crew of approach is based totally on the notion of dividing human activity. It is divided into actions or organizations of moves in accordance to the motive for which they are made. …
Published in Journal of Industrial Safety Engineering · Vol. 9, Issue 2, 2022 · pp. 30–35 Read article
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A Study of Composite Concrete Using Palm Oil Fuel Ash (POFA) as a Partial Replacement for Cement in Self Compacting Concrete
Abstract: Due to its flexibility at young ages and its capacity to be moulded into any necessary structural form and shape, concrete is the most commonly used construction material. For concrete to be workable and to have the necessary strength and durability, thorough compaction utilising vibration is typically necessary. Large numbers of voids are caused by inadequate concrete compaction affecting the structural strength and long-term toughness. Self-Compacting Concrete (SCC) offers a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 76–86 Read article
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Hybridization Method for Injection Moulding Process, Optimization with Melting Temperature Parameters
Abstract: Due to the production of plastic products with complex shapes, the plastic injection moulding manufacturing method has recently received a lot of attention. In order to improve manufacturing performance, the cycle time for the injection moulding process has been reduced, the defect known as dimensional warpage that results from temperature differences inside the mould has been reduced, and the mechanical tensile strength of the material has been increased so that …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 337–345 Read article