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110 articles for “Material Removal”
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An effort for maximizing the material removal rate during the wire cutting of difficult to machine Inconel X750 using electric discharge machining process
Abstract: The growing demand for harder materials with exceptional hardness poses a significant challenge for industries as achieving precise machining becomes increasingly tricky. The Inconel family of materials, renowned for their hardness, has been extensively studied. However, with the continuous introduction of new materials, the scope of research remains vast. In this context, Inconel X750, a corrosion and oxidation resistance, nickel-chromium-based alloy with excellent hardness, has gained attention. Despite its significance, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 1–17 Read article
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Optimization of Surface Roughness and Material Removal Rate in Turning of Al-6061 Using Taguchi Methodology, Fuzzy Logic, and Measurement System Analysis
Abstract: The optimization of machining parameters please a crucial role in improving product quality and productivity in manufacturing processes. This study focuses on the turning of aluminium 6061 alloy, aiming to optimize two key performance measures: Surface Roughness and Material Removal Rate. An integrated approach combining to Taguchi methodology, fuzzy logic and measurement system analysis (MSA) is proposed to achieve this objective. Taguchi design of experiments using and L9 orthogonal array …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 4, Issue 1, 2026 Read article
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Optimization of Turning Process Parameters by Genetic Algorithm Approach
Abstract: In this research, turning parameters were optimized through a genetic algorithm for the purpose to minimize surface roughness and to maximize the material removal rate. High finish quality is guaranteed through minimum surface roughness, and efficient process planning is facilitated through maximum material removal rate optimization. For predicting surface roughness and material removal rate with respect to spindle speed, feed rate, and depth of cut, the empirical models were developed …
Published in Journal of Production Research & Management · Vol. 15, Issue 1, 2025 · pp. 33–41 Read article
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Experimental Investigation into MRR of Polished Zinc Plate with Ultrasonic Vibrations Using Single Pole Magnetic Abrasive Finishing Process
Abstract: The present research examines the material removal rate (MRR) in finishing zinc plates on the experimental framework called Single Pole Magnetic Abrasive Finishing Process (SPMAFP) by inducing ultrasonic vibrations. By means of a Flexible Magnetic Abrasive Brush (FMAB) composed of 40% alumina and 60% iron elements, the investigation estimates the effect of key process parameters on surface finishing excellence. An L-16 factorial study design was applied to examine the FMAB …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 428–438 Read article
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Advanced Micromachining with Abrasive Jet Machining: Experimental Observations and Model Comparisons
Abstract: Abrasive Jet Machining (AJM), also known as Micro Blast Machining, is a non-traditional machining process that removes material through the erosive action of a high-velocity gas jet carrying fine abrasive particles. This process is particularly effective for machining intricate shapes in hard and brittle materials that are heat-sensitive and prone to chipping. Similar to sandblasting, AJM is widely utilized for tasks such as deburring, rough finishing, and micromachining, especially in …
Published in Journal of Instrumentation Technology & Innovations · Vol. 15, Issue 3, 2025 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
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Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process Through Response Surface Method
Abstract: The increasing demand for micro-parts in high-tech products, such as micro-electromechanical systems (MEMS) applications and micro-electronic devices, has driven significant advancements in micromachining technologies. Among the various micromachining processes, the fabrication of accurate microholes and pins is critical for the performance and reliability of miniature components. Micro-hole drilling plays a vital role by enabling the production of deep holes with excellent straightness, roundness, and surface quality. It is widely used …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 37–47 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Optimal Abrasive Jet Machining Parameters for Glass Fiber Reinforced Plastics
Abstract: Abrasive jet machining (AJM) is a best choice for processing of glass fiber reinforced plastics (GFRP). Inherent to the nonlinear behavior of performance characteristics during repeated experiments are inevitable variations, attributed to measurement errors and unknown influencing input variables. This study employs the Taguchi method with an orthogonal array to systematically identify optimal input variables through a limited number of experiments. The paper introduces a direct and reliable Taguchi-based multi-objective …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 247–255 Read article
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Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
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Multi-Response Optimization of Turning Parameters with Vikor-Entropy Method on Machining of AA6061-TiB2 In-Situ Composites
Abstract: In the manufacturing and metal cutting industries, the quality of the surface and strength is essential in defining the surface finish; an excellent surface finish indicates excellent quality in the product. The influence of machining parameters speed, feed and depth of cut on responses like material removal rate, surface roughness and Power consumption on turning of AA6061-TiB2 composites is investigated using the VIKOR-ENTROPY method. The effects of changing parameters on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 256–268 Read article
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Machinability of Metal Matrix Composites using Wire Electric Discharge Machining: A Review
Abstract: Metal Matrix composites [MMCs] are increasingly being applied in the automotive and aerospace industries as high-performance substitutes for traditional materials. Due to these properties, namely, high strength-to-weight ratio, outstanding fracture toughness, and low density, a vast array of uses is feasible. We can control the properties of MMCs directionally as well, which makes them the perfect choice for military uses and marine and sports equipment. The machining of MMCs plays …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 303–311 Read article
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Study of pH Behaviour of Slurry on Surface Morphology of Copper Material with Single Pole Magnetic Abrasive Finishing Process
Abstract: The chemical oxidizers—sodium hydroxide, Marshall’s acid salt, and hydrogen peroxide—were effectively employed in the wet polishing of copper using the SPMAF experimental setup. The manuscript explores preparation of slurry used for polishing copper material using single pole magnetic abrasive finishing (SPMAF) framework. The slurry contains distilled water, 1200-grit aluminum oxide abrasives, sodium hydroxide (NaOH), potassium persulfate (K₂S₂O₈), and hydrogen peroxide (H₂O₂), combined in precise amount. Specifically, 100 ml of distilled …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1887–1896 Read article
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Utilizing Chemical Machining Methods in the Metalworking Sector
Abstract: Chemical machining is a kind of material removal technique used to produce desired shapes and dimensions by selectively or completely removing material through carefully regulated chemical attack using etchant solutions, which are solutions of acids or alkalis. One type of chemical machining is chemical milling, also known as contour machining, etching, or chemiluminescence. The aerospace industry uses chemical milling to remove thin layers of material from extruded parts for aircraft …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 1, 2024 · pp. 17–23 Read article
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An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Optimization of Sustainable Electrochemical Machining Parameters for Polymer based Materials Using AHP Integrated TOPSIS Method
Abstract: The current paper describes the use of the AHP-TOPSIS method to optimize process parameters in sustainable electrochemical machining of polymer composites. Combine lightweight polymer matrices with reinforcing particles or fibers such as TiB₂, SiC, or Al₂O₃, offering high strength-to-weight ratio, corrosion resistance, and design flexibility, making them ideal for aerospace and automotive applications. Non-conductive and heterogeneous nature poses challenges during electrochemical machining, as it affects current distribution and material removal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1048–1059 Read article
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article