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37 articles for “FDM process”
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Comparative Experimental Investigation of Infill Pattern and Infill Density on Fused Deposition Modeling (FDM) Process Characteristics of Polylactic Acid (PLA)
Abstract: Additive manufacturing is the potential and emerging technology widely being used to produce quality products with complicated profiles and customized features. Fused Deposition Modelling (FDM) process, a type of additive manufacturing technology using filament made of thermoplastic which is melted and subsequently extruded through nozzle. The main input process parameters of FDM are wall thickness, infill density, layer height, bed temperature, layer thickness, infill pattern, nozzle temperature etc. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 335–345 Read article
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Tailoring the Compressive Behavior of Tetra-Chiral Auxetic Structures through FDM Process Parameters
Abstract: This research evaluates how fused deposition modeling (FDM) fabrication process parameters affect the compressive behavior of tetra-chiral auxetic structures created from Polylactic Acid (PLA). Auxetic materials have a number of useful properties, including reversible deformation and high-energy absorbing capabilities, which are beneficial to creating ultra-lightweight structural, protective, and shock-resistance designs. Among the available auxetic topologies, the tetra-chiral configuration is particularly attractive for engineering use, because its rotation-dominated node–ligament deformation gives …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Investigation on Tensile Properties of Redwood PLA Using FDM Process
Abstract: Fused Deposition Modeling (FDM) is an additive manufacturing technique employed to construct comprehensive 3-dimensional models using a variety of materials, catering to diverse applications. This study explores the fabrication of REDWOOD polylactic acid using (FDM) additive manufacturing processes. REDWOOD PLA, recognized for its biodegradability and renewable sourcing, holds promise as an eco-friendly material for 3D printing applications. The research investigates the tensile properties of REDWOOD polylactic acid (PLA) fabricated through …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 668–673 Read article
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Structural Optimization of FDM-Processed ASA Polymer Frames through Acetone Solvent Welding, Variable Infill Strategy, and Layer Orientation: Experimental Validation via Quadcopter Flight Testing
Abstract: Acrylonitrile styrene acrylate (ASA) is an amorphous terpolymer with superior UV resistance compared to acrylonitrile butadiene styrene (ABS), as its acrylate rubber phase lacks photodegradation-prone carbon–carbon double bonds. This study proposes acetone solvent welding as a polymer joining method to produce monolithic structures from FDM-processed ASA components, addressing three processing challenges: achieving structural continuity through polymer chain interdiffusion at solvent-wetted interfaces, correcting thermal warping via post-print geometric correction during welding, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 689–703 Read article
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Fabrication and Characterization of PLA-CSP Composites via FDM for Biodegradable Food Packaging
Abstract: In light of the growing need for environmentally friendly alternatives to conventional plastic packaging, this study presents the design of a food-grade, biocompatible packaging material composed of Polylactic Acid (PLA) and packed with coconut shell powder (CSP). One of the most well-known thermoplastic polymers, PLA is produced from renewable resources like sugarcane or maize starch. Its nontoxicity, biodegradability, and adherence to food safety standards and regulations provide energy. Unfortunately, PLA's …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1016–1025 Read article
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Optimization of Process Parameters for FDM Printed Tensile Test Specimens to Reduce Energy Consumption and CO2 Emission for Sustainable Manufacturing
Abstract: Three-Dimensional Printing (3D Printing) is one of the advanced manufacturing technologies which is being tremendously used in many fields because of its innovative applications. The concept of making a three-dimensional product by adding the material layer upon layer through Computer Aided Design (CAD) file data as input source is known as 3D Printing. Fused Deposition Modelling (FDM) is one of the leading technologies from all the available 3D Printing technologies, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 63–71 Read article
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Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article
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Optimization of FDM 3D Printer Process Parameters For PETG Material Using TOPSIS Technique
Abstract: 3D printing is a quickly evolving process that builds the desired shape by layering on material. In the era of modern production, additive manufacturing has grown in significance due to its user-friendliness. By using this technique, one can produce complex & intricate geometries with much ease when compared to conventional manufacturing. With the increased demand for 3D printing, consideration towards strength quality and other mechanical properties is also increasing progressively. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 601–609 Read article
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Evaluation of Mechanical Properties of Carbon Reinforced Composite for Different Process Parameters Using FDM
Abstract: Fused Deposition Modeling (FDM) stands as an advanced rapid prototyping technique, widely appreciated for its efficiency in constructing functional components within a reasonable timeframe. In this experimental exploration, a comparative analysis of mechanical properties was conducted on components manufactured through the FDM technique, specifically with a 20% concentration of SCF-PLA. The study considered process variables like layer thickness, infill pattern, and infill density. Employing diverse process parameters, a standard sample …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 218–228 Read article
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Optimization of Process Parameter in 3D Printing to Minimize Wear Loss and increase Tensile Strength
Abstract: Additive Manufacturing (AM) and especially Fused Deposition Modeling (FDM) has emerged as a very versatile process of manufacturing polymer components with complex and highly-integrated geometries. Polylactic Acid (PLA) is a favorite of the many thermoplastic FDM materials because of its biodegradability, easy processing and predictable mechanical properties. The study aimed at maximizing critical parameters in FDM process in order to reduce wear loss and also increase tensile strength of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 849–858 Read article
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Development and Mechanical Characterization of Polymer based Bio Composite Filaments for FDM Applications
Abstract: Additive Manufacturing (AM) is an advanced fabrication process capable of producing complex and intricate components to meet diverse industrial and customer demands. For small-scale producers and researchers, FDM is the most straightforward, affordable, and easily accessible of the several AM processes. The majority of conventional polymer feedstocks used in FDM lack sufficient mechanical strength and thermal stability, which limits their use in load-bearing or structural components. This effort aims to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 743–751 Read article
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Comparative Analysis of 3D Printed Nylon and PETG Specimens for Mechanical Properties.
Abstract: Fused deposition modeling (FDM) is one of the most used additive manufacturing techniques for polymer components. The polymer materials generally used in FDM process are polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polyethylene terephthalate glycol (PETG), Nylon, etc. The mechanical properties of parts fabricated by FDM depend on material and process parameters. Several researchers have tried to investigate the influence of process parameters on mechanical properties for some of the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 7–14 Read article
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Parametric Investigations of Melt Flow Index for Nylon6-Mica Composite Based Hybrid FDM Filament
Abstract: The development of new hybrid filaments with improved mechanical and thermal properties has been driven by the increasing need for high-performance materials in additive manufacturing. This study explores the parametric investigations of the Melt Flow Index (MFI) for Nylon6-Mica composite-based hybrid Fused Deposition Modeling (FDM) filament. The investigation uses the Taguchi technique to examine how different extrusion temperatures, loads and the percentage of Mica filler affect the MFI, a critical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 165–173 Read article
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Formation and Fabrication of A 3D- Printed Polymer Propeller for Improved Propulsion and Minimal Acoustic Emission: A Comparative Study for Small Unmanned Vehicles
Abstract: The current research focuses on a comparative analysis of propeller designs to identify an option that enhances thrust efficiency while minimizing acoustic noise. The study evaluates three distinct types of propellers: the traditional three-blade propeller, the Sharrow propeller, and a novel aero propeller featuring an air foil-shaped cross-section. To facilitate a hands-on analysis, these propellers were produced using 3D printing technology, specifically employing ABS filament through a Fused Deposition Modelling …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 252–261 Read article
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Perspectives of 3D-Printed Polylactic Acid-Based Composites Reinforced with Natural Fibers
Abstract: The growing demand for sustainable and biodegradable materials has led to the development of polylactic acid (PLA)-based composites reinforced with natural fibers. This study investigates the mechanical, thermal, printability, and environmental performance of 3D-printed PLA/Natural Fiber composites, addressing key challenges in fiber-matrix compatibility, structural integrity, and biodegradability. Natural fiber reinforcement enhanced Young’s modulus and flexural strength, but excessive fiber content led to agglomeration, reduced tensile strength, and increased brittleness. Thermal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 649–664 Read article
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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Post-Treatment Methods in Additive Manufacturing: A Review of Mechanical, Thermal, Chemical, and Hybrid Approaches
Abstract: Additive manufacturing, particularly Fused Deposition Modeling (FDM), has become a cornerstone of rapid prototyping and functional part production due to its accessibility and material versatility. However, the inherent layer-by-layer nature of FDM introduces surface roughness, reduced mechanical strength, and anisotropic behavior, which limit its industrial applications. This literature review investigates the impact of chemical post-processing treatments such as solvent vapor smoothing, immersion, and hybrid chemical-thermal methods on the surface quality …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 3, 2025 · pp. 25–34 Read article
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Synthesis of Novel Hybrid Biocomposites and Experimental Investigation of Mechanical Properties
Abstract: As industries increasingly adopt additive manufacturing, the demand for materials that offer better mechanical properties and functionality is on the rise. The purpose of present research work is to develop a novel hybrid biocomposites for 3D printing applications. The acacia bark, waste powder obtained from wet mahanarayan oil consisting of herbs and other bio filler was added in polylactic acid (PLA) for synthesis of hybrid biocomposites filament by twin screw …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Enhancing Surface Roughness of Polylactic Acid (PLA) 3D-Printed Parts Using CO₂ Laser Scanning: An Experimental Study on Parameter Optimization
Abstract: Fused deposition modeling (FDM) of polylactic acid (PLA) often suffers from poor surface finish due to the inherent layer-by-layer deposition process, limiting its use in high-precision applications. This study investigates CO₂ laser scanning as an efficient post-processing technique to reduce the surface roughness (Ra) of PLA parts while maintaining structural integrity. Specimens (100 × 80 × 5 mm) were fabricated with varying infill densities (35%, 70%, and 100%) to assess …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 503–511 Read article