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255 articles for “Composite manufacturing”
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Chemical and Electrocoagulation Methods for Polymer Synthesis and Composite Manufacturing: Recent Technological Advances and Extensive Application Analyses
Abstract: Recent years have seen big steps forward in the fields of polymer production and composite making, thanks to the development of new chemical and electrocoagulation techniques. This abstract gives a short summary of these new developments and goes into great detail about how they can be used. Chemical production of polymers has been an important part of materials science for a long time because it lets scientists precisely control the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 244–258 Read article
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Blockchain Enabled IoT System for Tamper Proof Monitoring of Polymer Composite Manufacturing Quality
Abstract: Ensuring real-time process compliance in resin-based polymer composite manufacturing remains a persistent challenge due to non-linear material behaviors, unpredictable curing dynamics, and fragmented sensor data pipelines. Traditional centralized monitoring architectures struggle to guarantee data integrity, auditability, and adaptive response under high-frequency environmental fluctuations. Most existing frameworks fall short in unifying trust, traceability, and time-critical decision-making particularly during critical cure-phase deviations due to limited integration of blockchain with intelligent sensor systems. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 126–145 Read article
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Design and Validation of an Artificial Intelligence-Driven Digital Twin for Real-Time Monitoring and Control in Polymer Composite Manufacturing
Abstract: Polymer Matrix Composites (PMCs) have become indispensable in high-performance sectors such as aerospace and automotive engineering, offering exceptional strength-to-weight ratios that outperform traditional metals in many demanding applications. However, the reliability of manufacturing PMCs via Vacuum-Assisted Resin Transfer Molding (VARTM) is frequently undermined by stochastic process variabilities. Unpredictable fluctuations in thermal history, preform permeability, resin rheology, and ambient conditions often lead to some defects; namely voids, dry spots, and incomplete …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 224–233 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Sustainable Supply Chain Models for Polymer and Composite Manufacturing: A Data-Driven Assessment of Circular Material Flows
Abstract: Polymer and composite manufacturing is faced with growing demands in waste reduction, resource management, and making a shift towards circular economy principles. Although urgent, the adoption of data-driven tools in each step of a supply chain to facilitate efficient cyclic material flows is low. This paper designs and empirically analyzes sustainable supply chain design in polymer and composite production with a focus on digital traceability, closed-loop and material recovery, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 54–71 Read article
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Autonomous Agentic AI for Adaptive Cure Optimization and Defect Prevention in Thermoset Polymer Composite Manufacturing
Abstract: Thermoset polymer composites occupy a central position in modern structural manufacturing, from aircraft fuselages to wind-turbine blades. Despite progress in resin chemistry and fiber architecture, the “cure process” that transforms compliant preforms into load-bearing structures remains difficult to manage. Manufacturers encounter ‘voids’, “interlaminar delaminations”, and “spring-back distortion” when curing complex or thick-section parts. The cause is not ignorance of the relevant physics, but rather that ‘temperature’, ‘chemistry’, ‘rheology’, and ‘mechanics’ …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 301–320 Read article
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Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article
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Navigating Polymer Processing: Advances, Challenges, and Future Horizons
Abstract: Polymer processing and composite manufacturing stand as crucial pillars in modern industry, facilitating the creation of materials tailored to specific requirements. This abstract delves into the multifaceted realm of techniques and methodologies governing these processes, essential for ensuring the delivery of materials endowed with desired properties and functionalities. A meticulous examination of extant literature forms the foundation, shedding light on the evolving landscape, challenges encountered, and promising avenues ahead. Traditional …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 179–192 Read article
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Deep Learning for Real-Time Monitoring and Defect Detection in Additive Manufactured Polymer Composites
Abstract: Additives Fiber-reinforced polymer composite ADDs have high utility in making lightweight structural components, but due to process-related defects (interlayer delamination and reinforcement stacking) the integrity of consolidation during extrusion-based deposition is frequently compromised. This paper has presented a physics-informed deep learning framework that is applicable to real-time measurements of reinforced thermoplastic composite fabrication. Multimodal sensing was provided with thermal gradient, optical morphology, and acoustics emission signals being used to assess …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 974–999 Read article
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Advanced Fiber-Reinforced Polymer Composites: Processing, Nano-Modified Adhesive Technologies, Interfacial Engineering, Durability, and Structural Applications—A Comprehensive Review
Abstract: Fiber reinforced polymer (FRP) composites are considered to be one of the most universal categories of advanced engineering materials owing to their unique properties such as outstanding strength-to-weight ratio, corrosion resistance, fatigue durability, and wide opportunities for design. Innovations in the fields of fiber reinforcement, polymer matrix system, composite manufacturing technologies, and nano-modified adhesives technology have greatly extended the range of applications of this type of materials in aerospace, automotive, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 980–990 Read article
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Opportunities and Challenges in the Operations Management for Industry 4.0
Abstract: This study investigates the opportunities and challenges in the operations of composite manufacturing industry for the adoption of Industry 4.0. As known from the literature that industry-4.0 is referred as the fourth industrial revolution which majorly focuses on cyber-physical systems. It is suggested that the instantaneous integration of digital and physical systems, in conjunction with new transformative technologies that facilitate work, will revolutionise the ways of work and, as a …
Published in International Journal of Advanced Robotics and Automation Technology · Vol. 3, Issue 1, 2025 · pp. 7–17 Read article
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Optimized Structural Design and Prototyping Techniques for Polymer-Matrix Composites in Manufacturing
Abstract: Material called polymer-matrix composites (PMCs) have become very important in modern industry because it is strong and light. To get the most out of them, structure construction must be optimized and advanced testing methods must be used. In this brief, the strategies and methods for improving the performance, lowering prices, and speeding up the production process of PMCs through structural design and prototyping are explained. Optimizing structural design starts with …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 145–161 Read article
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Problems and Difficulties in the Additive Manufacturing of Composites with Carbon Fiber Reinforcement for Medical Application
Abstract: Amputation is more prevalent than one may think due to an accident, war, or disease. Prosthetics and associated orthotics have a combined global market value of $2.8 billion. Carbon fibre has found a market due to increased demand for foot prostheses. Fused deposition modeling (FDM) is a rapidly advancing three-dimensional (3D) printing technique. PEEK (polyether-ether-ketone) is a biocompatible, high-performance polymer that could potentially be utilised as an orthopedic surgery implant …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 8–12 Read article
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Use of Composite Materials for Sustainability
Abstract: Composite materials have emerged as key components in the quest for sustainability, providing a means to decrease environmental impact while improving performance in several applications. Some of the major benefits of using composites are durability, cut down regular repairs and replacements, preserve natural resources, reduce waste generation, and carbon footprint related to manufacturing processes. Due to renewability of natural fibers, the use of composites boosts sustainability and minimizes the environmental …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 22–34 Read article
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Development of strontium ferrite/polyamide 12 and neodymium iron boron/polyamide 12 composites using additive manufacturing
Abstract: Polymer matrix composite materials with magnetic properties obtained by the addition of micron-size particles of neodymium iron boron (NdFeB) and strontium ferrite for fused filament fabrication (FFF) are becoming attractive because of their potential applications in the health and automotive industries. Additionally, the design flexibility and low cost of additive manufacturing processes encourage the scientific community to create the materials and understand the properties of the parts obtained with such …
Published in Journal of Nanoscience, NanoEngineering & Applications · Vol. 15, Issue 2, 2025 Read article
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A Comprehensive Review of Magnesium Matrix Composites (MMCs) and Its Manufacturing Techniques
Abstract: Magnesium matrix composites (MMCs) can overcome the mechanical properties of magnesium alloys by adding reinforcements. These MMCs have properties of hydrogen storage, high specific stiffness and strength, superior dimensional stability, exceptional shock absorption capability, and excellent electromagnetic shielding. No other component can compare with these unique and remarkable capabilities. In recent days, the MMCs have become more attractive in many industries, like aerospace, defense, automotive, electronic packaging and also in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1040–1050 Read article
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A Review of Glass Fiber Reinforced Composite Materials - Advancements and Challenges
Abstract: The use of glass fiber reinforcement has transformed modern engineering by providing an exceptional balance of strength, lightweight characteristics, and adaptability. This comprehensive review synthesizes findings from over 150 scholarly articles to provide an in-depth analysis of glass fiber reinforcement across multiple sectors. The exploration covers its historical development, manufacturing processes, and diverse applications in aerospace, automotive, construction, marine, and renewable energy industries. Glass fiber’s exceptional strength-to-weight ratio, corrosion resistance, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 635–656 Read article
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Advancements in Waste Heat Recovery from Multistage Air Compressor Operations
Abstract: In industrial production processes, waste heat is an important consequence, especially in sectors that rely significantly on composites and polymers. Frequently, this heat is released into the atmosphere without being captured, which raises operating expenses in addition to wasting potential energy. In these sectors, waste heat recovery, or WHR, has become a key tactic for raising sustainability and energy efficiency. The WHR potential of multistage air compressors—essential parts of industrial …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 29–38 Read article
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Comprehensive Review of Composite Materials: Classification, Manufacturing Methods, Mechanical Behavior, Failure Modes, and Emerging Applications
Abstract: Composite materials have emerged as one of the most significant classes of engineered materials due to their ability to deliver high strength to weight ratios, enhanced durability, and tailored multifunctionality. Over the past two decades, rapid progress in polymer chemistry, advanced reinforcement architectures, additive manufacturing, and automated fabrication has expanded the applicability of composites across aerospace, automotive, biomedical, civil, and renewable energy sectors. This paper provides a comprehensive review of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 923–939 Read article
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ML-Driven Defect Detection in Additive Manufacturing of Polymer Composites Using Thermal Imaging
Abstract: Polymer-based flexible biosensors have emerged as a pivotal technology in continuous health monitoring, yet their deployment in real-world settings is often hindered by undetected micro-defects and signal distortion caused during fabrication or usage. Existing diagnostic frameworks typically rely on post-hoc processing or bulky instrumentation, failing to offer scalable, real-time detection during additive manufacturing workflows. This study introduces an end-to-end, thermographic imaging-integrated framework for in-situ defect identification during the additive manufacturing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 201–215 Read article