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13 articles for “Carbide Tool”
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A review on Methodology used for Dry Turning of AISI 52100 Steel
Abstract: Bearing steel like AISI 52100 is one of the most widely used high cutting steel in industry for manufacturing of bearing. A large amount of coolant is used for machining at high speed due to which increase there has been a significant increase in environmental hazards. So Green or Dry manufacturing with optimize cutting parameters and its effect on tool material & work piece quality need to be studied to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 467–475 Read article
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Effect of machining parameters on the tool wear in drilling of 3D PF C/C composite
Abstract: Carbon–carbon (C/C) composites are broadly used in aerospace, defence, shipbuilding, chemical, and nuclear industries owing to their high strength-to-weight and stiffness-to-weight ratios. However, they are brittle, anisotropic and non-homogeneous in nature, making them difficult to machine. Incorrect machining parameters can cause defects such as burrs, delamination, and fibre bundles pullout. This paper aims to study the hole surface and tool wear during drilling of 3D pierced fabric (PF) carbon-carbon (C/C) …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 269–281 Read article
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Innovative Design and Implementation of PCD-Based Drawing Dies and Tungsten Carbide Molds for Automotive Fastener Manufacturing
Abstract: This study presents an integrated engineering investigation into the design, optimization, and implementation of advanced tungsten carbide and polycrystalline diamond (PCD) tooling technologies within the cold forging and wire drawing processes at Koobesh Kavir Semnan Company, one of Iran’s leading automotive fastener manufacturers. By combining powder metallurgy principles, material flow simulation, and experimental validation, this research introduces a technological advancement that improves productivity, tool longevity, and cost-efficiency in industrial production. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 16–26 Read article
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Analysis of C45 Steel Machining with Differentiated Tool Bits
Abstract: The tool material may be coated or uncoated, and cutting inserts are typically situated along the covered contact region. Work piece remains fixed while tool revolves for cutting and machining. Objective: A NABL-accredited metallurgical evaluation laboratory (machining) assessed two specimens. Machining profile and materials determine insert selection. Analytical results show material composition. The surface qualities of samples 1 and 2 were examined. As DOC, cutting speed and tool tip temperature …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 244–252 Read article
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
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An Experimental Investigation of Process Parameters for Aluminum Alloy Composites
Abstract: The objectives of this work are to develop an aluminum alloy composites and investigate machining process parameters effect on the tool wear rate for composites. The composite is enhanced using silicon carbide and graphite. The composite is made by a method called stir casting. Furthermore, it is investigated both mathematically and experimentally. This study takes trial on aluminum alloy composite to see output characteristics tool wear rate are affected by …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 185–193 Read article
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A Review on Effect of Cryogenic Treatment on Wear Resistant Bearing Materials for Automotive Application
Abstract: Cryogenic processing has come as a successful supplementary process to common heat treatment, especially in improving the wear-resistant performance of materials employed in in-vehicle applications. This sub-zero processing is normally performed following quenching and before tempering, during which materials are subjected to extremely low temperatures, typically around -196°C, for prolonged periods of 24 hours. Cryogenic treatment, which involves subjecting materials to extremely low temperatures, has demonstrated promising results in changing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1–11 Read article
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Fabrication and Experimental Investigation on Mechanical Properties of Quartz Particulate Reinforced Aluminium Composite
Abstract: Composites are processed by adding a reinforcement phase in a base metal. The base material is known as a matrix and the constituent that is added is called reinforcement. The matrix acts as a support while the reinforcements attach themselves in their respective positions which results in the synthesis of a material which has different mechanical and thermal properties compared to their raw materials. Since aluminium is used as a …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 Read article
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Enhancing Machinability in the Heat Treatment of Inconel 718: A Comprehensive Review
Abstract: The increasing need for materials with high strength and heat resistance, particularly in aerospace applications, creates machining issues. These materials are generally difficult to machine because to their strong wear resistance, abrasion resistance, and low heat conductivity. This produces strong cutting forces and temperatures, resulting in a limited tool life. variances in the microstructures of various materials can induce variations in machinability due to variances in chemical composition, casting, forging …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 9–20 Read article
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Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
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Minimum Energy Criteria for Machining to Determine Energy-Productivity Relationship
Abstract: In this research segment, cutting rates were changed while depth of cut and feed rate remained fixed. The results of cutting using a standard uncoated carbide insert were compared. Cutting speeds were maintained at a constant. After determining the optimal cutting condition for the equipment and material. To determine optimal tool life and cutting speed, turning operations were performed. In industrial cutting operations, flank wear reduces tool life. For single-point, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 81–94 Read article
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An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
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E-glass Fiber Epoxy Composites: Role of Al2O3/SiC Fillers in Physical, Flammability and Mechanical Characteristics
Abstract: This study investigates the effects of varying weight percentages of Silicon Carbide and Alumina particles in epoxy-based composites, fabricated through compression molding, on their physical and mechanical properties. Comparing different studies on carbon fiber-reinforced polymer (CFRP) composites, as well as glass fiber-reinforced polymer (GFRP) composites, especially with the reinforcement of nanoparticles such as silicon carbide (SiC), alumina (Al2O3) and graphene. The investigations cover fabrication methods, like vacuum infusion and compression …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 238–250 Read article