Search
45 articles for “Aluminum matrix composites”
-
High-Performance Aluminum Matrix Composites Reinforced with Graphene Nanoplatelets a Study on Mechanical and Thermal Behaviour
Abstract: This study investigates the effect of graphene nanoplatelets (GNPs) on the mechanical and thermal properties of aluminum matrix composites (AMCs) fabricated using the powder metallurgy route. Aluminum alloy Al-6061 powder was reinforced with varying GNP concentrations (0, 0.5, 1, 2, and 3 wt%), followed by uniaxial compaction and sintering. The influence of GNP content on the composite’s structural integrity, strength, and thermal behavior was thoroughly evaluated through tensile testing, hardness …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 38–49 Read article
-
Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article
-
Investigating The Synergistic Effects of Micro and Nano Particle Reinforcements in Powder Metallurgy-Processed Aluminum Metal Matrix Composites for Enhanced Mechanical Performance
Abstract: The ever-growing demands of modern mechanical applications necessitate the development of materials with superior mechanical properties. In this research, we delve into the creation and evaluation of Aluminum Metal Matrix Composites (Al MMCs) made via the powder metallurgy route, reinforced with both micro and Nano-scale particles. The key aim is to investigate the possible cooperative effects of this dual reinforcement approach on the mechanical behavior of the composite. Traditional aluminum …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 220–229 Read article
-
Enhancement of Mechanical and Tribological Properties of Aluminum-Titanium Carbide (Al-TiC) Metal Matrix Composites via Powder Metallurgy
Abstract: Metal matrix composites (MMCs) have emerged as a result of the increasing need for sophisticated lightweight materials with exceptional mechanical and tribological qualities. For structural and wear-critical applications, aluminum-based composites supplemented with ceramic particles such as titanium carbide (TiC) have shown great promise. In this work, aluminum-TiC composites made by powder metallurgy a process that guarantees even particle dispersion, regulated porosity, and the creation of near-net shapes are fabricated, mechanically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 366–374 Read article
-
Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
-
Fabrication and Evaluation of Aluminum Hybrid Metal Matrix Composite via Powder Metallurgy Approach
Abstract: The growing demand for lightweight materials in modern automotive industries has spurred the development of Aluminum-based metal matrix composites (AMMC). Utilizing the powder metal-lurgy method for fabrication offers a cost-effective alternative to other methods. Composites of Al6061 with varying compositions of 6–18 wt% SiC (8 microns) and 6–18 wt% B4C (10 mi-crons) were prepared to assess their physical and mechanical properties. Scanning Electron Mi-croscope analysis revealed uniform dispersion of SiC …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 205–211 Read article
-
Advancements In Al6061 Metal Matrix Composites: The Role of SiC, Al₂O₃, and Graphite Reinforcements in Enhancing Properties and Applications
Abstract: Al6061-based metal matrix composites (MMCs) reinforced with silicon carbide (SiC), graphite (Gr), and aluminum oxide (Al₂O₃) exhibit a unique combination of mechanical, thermal, and tribological properties, making them highly suitable for advanced engineering applications. SiC enhances hardness, wear resistance, and load-bearing capacity, while Al₂O₃ improves thermal stability and mechanical strength. Graphite provides self-lubricating properties, reduces friction, and lowers the composite's density, improving fatigue resistance. The synergy of combining these reinforcements …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 90–98 Read article
-
Comparative Investigation on Mechanical Properties of AMCs Fabricated through Liquid and Solid-State Fabrication Process
Abstract: This current research work is primarily focused on comparative experimental study on effect of two distinct fabrication process routes i.e. liquid state and solid state process and their corresponding parameters on microstructure and micro-hardness properties of Aluminium matrix composites (AMCs). In this work, AMCs were fabricated by reinforcing Al2O3 powder materials of 5, 10 and 15 wt.% into pure Aluminum (Al) matrix phase through two distinct processes; liquid state (stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 202–215 Read article
-
Improvement of Geometric Tolerances and Mechanical Properties of Aluminum Hybrid Metal Matrix Composites
Abstract: In the field of metal matrix composite materials, there has been a generous thrust towards the development of electrical discharge machining (EDM). In this study, stir casted aluminum hybrid metal matrix composites were successfully machined using EDM by analyzing the input process parameters namely, pulse-on time, peak current, and gap voltage using L27 orthogonal array. The ideal conditions for various output responses such as material removal rate, circularity, and radial …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1583–1592 Read article
-
Comprehensive Review on Brake Friction Materials
Abstract: Automobile manufacturers are currently dedicated to enhancing vehicle speeds for the purpose of saving travel time. However, achieving this objective necessitates the use of friction materials capable of handling high-speed braking. In this article, we will delve into the historical evolution of materials utilized for brake pads and drums. In the past, asbestos stood out as the most widely employed brake lining material due to its effectiveness. Unfortunately, its carcinogenic …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 197–214 Read article
-
Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
-
An Overview of The Impact of Reinforcement on Mechanical and Thermal Characteristics of Aluminum Alloy Composites
Abstract: Aluminum is utilized extensively in the domains of aerospace, electronic technology, electric module packing, automotive body structure, solar and wind energy management, and so on because of its better potential for weight reduction. Strength of aluminum is very less so application is limited where high strength is needed. Aluminum alloy which have greater potential for weight reduction as well as high strength to weight ratio have ability to overcome these …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 240–249 Read article
-
Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
-
Composite Fabrication by Stir-Cast for Al C355.0 With Particulates Hematite Reinforcements at Different Weight Percentages in Copper Chills with and Without Water Circulation for Mechanical and Fatigue Performance
Abstract: This study investigates the fabrication of aluminum matrix composites using the stir casting method to analyze the mechanical characterization and fatigue behavior of Al C355.0 composites reinforced with varying weight percentages of hematite particulates. The hematite content was systematically adjusted from 0 wt. % to 12 wt. % in 3 wt. % increments, with the presence of constituent elements confirmed through Energy Dispersive Spectroscopy (EDS). The incorporation of hematite reinforcement …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 324–336 Read article
-
Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
-
Developing an AI-Based Novel Forecasting Framework for Surface Irregularity in Metal Matrix Materials
Abstract: Surface irregularity in metal matrix materials (MMM) signifies the deviations from smoothness, influencing structural integrity and performance frequently arising from the manufacturing process along with intrinsic material characteristics that influence effectiveness. Limitations in data, model interpretability and complexity are the difficulties that impede artificial intelligence (AI) based surface irregularity in MMM. In this study, we suggested a novel framework of Gaussian regression fused multi-strategy adaptive boosting classifier (GR-MABC) for the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 48–56 Read article
-
Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
-
An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
-
Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
-
Carbon-Al Synergy: Investigation of Fiber Stacking and Orientation on the Mechanical Properties of Al-CFRP Metal Matrix Composites
Abstract: The current study examines the mechanical behaviour of Aluminum-Carbon Fiber Reinforced Polymer (Al-CFRP) composites fabricated using compression moulding technique, a novel approach combining lightweight aluminium’s ductility with CFRP’s high strength-to-weight ratio. The polymer composites were fabricated by stacking aluminum alloy sheet of 0.5mm thickness and pre-impregnated by 12 layers of carbon fiber cloth of 200 gsm, with epoxy resin between layers, followed by consolidation under controlled temperature and pressure in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 340–354 Read article