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235 articles for “metal processing”
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Process Parameters Optimization of Fiber Laser Cladded SS316 Surface Using RSM Analysis
Abstract: This paper presents the laser cladding experiments on the surface of SS316 to study the variations in process parameters, such as scanning speed (100-250 mm/min), laser power (50-250 W), and % volume of B4C (5- 25%) + SS316 powder on the mechanical, metallurgical and tribological performance of the modified surface. A central composite design (CCD) was used to develop the response surface methodology (RSM) to design the experiments and for …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 186–201 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Intelligent IoT Enabled Waste Segregation and Monitoring System
Abstract: One of the significant issues contributing to environmental hazards is the ongoing accumulation of waste. As the global population continues to grow, waste is being discarded in single locations, mixing different types of refuse. In India, the total generated waste is projected to exceed 150,000 Mt/day. Waste is often scattered along roadsides, and the personnel responsible for management do not collect it regularly. This automated waste segregation bin project aims …
Published in Research & Reviews: A Journal of Embedded System & Applications · Vol. 12, Issue 2, 2024 · pp. 33–39 Read article
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Wear and Tribological Characteristics of Novel Metal Matrix Composites
Abstract: The development of advanced metal matrix composites (MMCs) with enhanced tribological performance has become increasingly important due to the premature failure of critical engineering components operating under severe wear conditions in automotive, aerospace, marine, defense, and power generation systems. Conventional composites such as Copper–Alumina and Aluminium–Silicon Carbide have demonstrated improved mechanical and wear characteristics; however, their widespread application is often limited by issues including particle agglomeration, non-uniform reinforcement distribution, porosity …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1346 Read article
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Wear Behavior and Mechanical Characterization of Pure Aluminum Reinforced with RHA by Using Powder Metallurgy Method
Abstract: In recent years, composites made from aluminum and its alloys have gained significant attention due to their optimal blend of low weight, high strength, impressive toughness, enhanced thermal stability, straightforward casting processes, superior corrosion resistance, and availability compared to unreinforced aluminum and its alloys. These aluminum-based composites are widely utilized in producing components for industries such as automotive, aerospace, marine, and nuclear. Rice husk ash (RHA) is a fine, powdery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 495–502 Read article
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Advancements in Zeolite Catalysis for Efficient Oil Refining and Sustainable Energy Production
Abstract: Fossil fuels remain the primary reliable and cost-effective energy source for maintaining the desired product quality. This dominance stems from advancements in petrochemistry and oil refining, driven by substantial investments in research and innovation. The exceptional efficiency of oil refining is largely attributed to the use of zeolites as catalysts, a breakthrough regarded as one of the most significant achievements in modern chemistry. Their applications span across several catalytic processes, …
Published in Journal of Catalyst & Catalysis · Vol. 12, Issue 2, 2025 · pp. 35–42 Read article
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Innovative Design and Implementation of PCD-Based Drawing Dies and Tungsten Carbide Molds for Automotive Fastener Manufacturing
Abstract: This study presents an integrated engineering investigation into the design, optimization, and implementation of advanced tungsten carbide and polycrystalline diamond (PCD) tooling technologies within the cold forging and wire drawing processes at Koobesh Kavir Semnan Company, one of Iran’s leading automotive fastener manufacturers. By combining powder metallurgy principles, material flow simulation, and experimental validation, this research introduces a technological advancement that improves productivity, tool longevity, and cost-efficiency in industrial production. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 16–26 Read article
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Sustainable Innovations in Home Decor: Exploring Eco-friendly Paint Materials and Recycled Interior Applications
Abstract: This paper delves into sustainable practices in home decorating, particularly focusing on eco-friendly paint products and innovative interior design solutions. It underscores the significance of zero-VOC and low-VOC coatings for indoor air quality and environmental safety, advocating for their use. Natural colors derived from plant extracts, clay, and minerals are highlighted for their biodegradability and availability in earthy tones, emphasizing their contribution to environmental sustainability. Milk-based paints are explored for …
Published in International Journal of Sustainability · Vol. 1, Issue 1, 2024 · pp. 10–20 Read article
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Development of Biomass-Derived Composites From Commodity Plastics Via Pyrolysis For Enhanced Corrosion Protection of Metals
Abstract: Escalating environmental concerns and the depletion of fossil resources have spurred the need for sustainable and eco-friendly materials. By converting plastic waste into valuable carbonaceous materials via pyrolysis, both plastic pollution and resource scarcity can be addressed. The process involves the thermal decomposition of plastics in an inert atmosphere, producing a mixture of gases, liquids, and solid residues rich in carbon. These carbonaceous residues are then incorporated with biomass materials …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 59–70 Read article
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The Impact of Plastic Pollution on Terrestrial Ecosystems: Microplastics, Heavy Metals, and Quorum Sensing in Soil Health
Abstract: Plastic pollution is one of the most significant environmental challenges today, particularly in the context of terrestrial ecosystems. The widespread accumulation of plastic waste, including microplastics, has led to pervasive contamination of soil, disrupting ecosystems and human health. This article explores the interactions between plastic pollutants and the terrestrial environment, with a focus on soil pollution, microplastic behavior, and the implications for ecosystems. Microplastics, which are tiny plastic particles with …
Published in International Journal of Environmental Noise and Pollution Control · Vol. 2, Issue 2, 2024 · pp. 10–13 Read article
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Enhancing Machinability in the Heat Treatment of Inconel 718: A Comprehensive Review
Abstract: The increasing need for materials with high strength and heat resistance, particularly in aerospace applications, creates machining issues. These materials are generally difficult to machine because to their strong wear resistance, abrasion resistance, and low heat conductivity. This produces strong cutting forces and temperatures, resulting in a limited tool life. variances in the microstructures of various materials can induce variations in machinability due to variances in chemical composition, casting, forging …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 9–20 Read article
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Review in Friction Stud Welding of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications Read article
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Fabrication and Mechanical Characterization of Hybrid Metal Matrix Composite Castings
Abstract: This work investigates and addresses the casting of a novel hybrid composite material with tungsten carbide and aluminum-silicate particles mixed at varying weight fraction rates. Production of hybrid composite has some advantages if it is processed by near net shape techniques. The simplest method for dealing with this hybrid composite is the turbulence produced by the vortex agitating technique. The vortex mixing method is used in this study to create …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 3, 2024 · pp. 32–38 Read article
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Superplasticity Behavior of Aluminium Alloys Through FSP: A Review
Abstract: Friction Stir Processing (FSP), an advanced modification of Friction Stir Welding (FSW), has emerged as a highly effective technique for fabricating surface composites with superior mechanical and metallurgical properties. FSP enhances the microstructure and superplastic behavior of materials, particularly aluminium alloys, by subjecting them to high strain rates at relatively low temperatures. This review paper critically examines the development and optimization of FSP for aluminium alloys, emphasizing key factors such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 65–77 Read article
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Service Life Improvement Analysis of Cryogenically Treated Blanking Punch
Abstract: After traditional heat treatment, Cryogenic treatment is carried out as a secondary process to improve the hardness and wear resistance of tool steels. The researchers have already studied and it is well published the potential use of cryogenic treatment of AISI D2 tool steel under laboratory conditions. However, to ensure the sustainable use of this technology for industrial application, its analysis is essential. Therefore, in this work a small scale …
Published in Trends in Mechanical Engineering & Technology Read article
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Advances in Membrane Technology: A Comprehensive Review of Materials, Processes, and Applications
Abstract: Membrane technology has become a critical platform for sustainable separation processes across water treatment, energy generation, chemical processing, and healthcare. Over recent decades, advances in materials, fabrication methods, and process design have dramatically expanded the performance, efficiency, and applications of membrane-based systems. Polymeric membranes dominate the industry due to cost-effectiveness and scalability, while ceramic, metallic, and composite membranes offer enhanced thermal and chemical resistance for specialized environments. Nanostructured and bio-inspired …
Published in International Journal of Membranes · Vol. 2, Issue 2, 2025 · pp. 1–6 Read article
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Estimating Heavy Ion Concentrations in the Shatt AlKufa Area and Studying Methods for Recycling Wastewater
Abstract: This study includes practical methods for treating chemical pollution in wastewater. The proper disposal of wastewater is essential for providing a healthy environment for communities, adhering to international standards and utilizing the latest chemical and scientific methods to maintain a surrounding environment free from sewage pollutants. The goal of wastewater treatment is to prepare it for discharge into agricultural drains or for use in irrigation. Treatment removes a large percentage …
Published in Journal of Catalyst & Catalysis · Vol. 13, Issue 1, 2026 · pp. 17–22 Read article
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Corrosion Testing and Evaluation of Inhibitors Performance
Abstract: Choosing test methods that will analyze specific needs, like film barrier strength that real field settings is essential for the proper evaluation and development of inhibitors. The flowing loop and the bubble test are two examples of the first and second, respectively. Corrosion is measured by gravimetric, electrical noise, alternating-current impedance, potentiodynamic measurement, linear polarization and gravimetric. The inhibitors action can be analyzed in different corrosive environments. Their performance is …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 82–88 Read article
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Characterization of Al6082 and Magnesium AZ3lB Composite Produced by The Friction Stir Additive Manufacturing
Abstract: In this modern era, lighter and stronger materials are needed. This is especially true for materials needed in aerospace, robotics, light aircraft, defence, and transportation. When comparison to backbone products in order composite goods have a higher durability & stiffness-to-weight proportion .Most of the newer fabricating methods, called friction stir additive manufacturing (FSAM), uses solid-state drives friction stirring technology to produce bilayer structures by sequentially fusing discrete strata. In this …
Published in International Journal of Manufacturing and Production Engineering · Vol. 1, Issue 1, 2023 · pp. 1–14 Read article
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Significance of Composite Materials for Making Better Future Society
Abstract: Since in the beginning of human history, Materials had been started in use. We can't imagine our world without materials. In fact, Materials has taken centre position in many developed and developing countries. The materials that humans have chosen to use for engineering projects throughout history, including the Stone, Iron, and Silicon ages. However, in order to meet today's difficulties, new materials must be discovered and developed with the necessary …
Published in International Journal of Advance in Molecular Engineering · Vol. 1, Issue 2, 2023 · pp. 56–62 Read article