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132 articles for “Al-Si alloy”
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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High-Performance Aluminum Matrix Composites Reinforced with Graphene Nanoplatelets a Study on Mechanical and Thermal Behaviour
Abstract: This study investigates the effect of graphene nanoplatelets (GNPs) on the mechanical and thermal properties of aluminum matrix composites (AMCs) fabricated using the powder metallurgy route. Aluminum alloy Al-6061 powder was reinforced with varying GNP concentrations (0, 0.5, 1, 2, and 3 wt%), followed by uniaxial compaction and sintering. The influence of GNP content on the composite’s structural integrity, strength, and thermal behavior was thoroughly evaluated through tensile testing, hardness …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 38–49 Read article
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Multi Objective Optimization of Aluminium (AA6061-SiC-Flyash) Metal Matrix Composites using TOPSIS Method
Abstract: Metal Matrix Composites (MMCs) have significant interest due to their superior mechanical properties, including improved strength, hardness, and fracture resistance. This study investigates the optimization of the mechanical and fracture behaviour of casted AA6061-SiC-Fly Ash (FA) MMCs using the TOPSIS method. Silicon carbide(SiC) and fly ash (FA) reinforcements, with different weight percentages of 5%, 10%, and 15% were fabricated through sand casting method. Total 10 combinations of composites are prepared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 459–469 Read article
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Development of Lightweight Chassis and Efficient Drivetrain for Formula Student Applications
Abstract: The chassis and drivetrain of a Formula Student vehicle are designed, analyzed, and optimized in this research study with an emphasis on manufacturability, performance, and safety. The project emphasizes the use of advanced engineering tools such as SolidWorks for computer-aided design (CAD) and ANSYS for structural analysis to evaluate the chassis under various dynamic conditions. The primary objective is to ensure that the driver remains safe inside the cockpit while …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 1–17 Read article
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Red Mud Particles' Impact on the Mechanical Properties and Microstructure of AA6005 Composites for Brake Rotor Applications
Abstract: There is increasing focus on utilizing industrial waste as reinforcement in metal matrix composites, driven by the demand for eco-friendly and cost-effective materials in automotive applications. With an emphasis on their possible use in braking rotors, this study examines how red mud particles affect the microstructure and mechanical characteristics of AA6005 aluminum alloy composites. Red mud, a byproduct of the Bayer process, is a good low-cost ceramic reinforcement because it …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 573–581 Read article
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Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
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Investigation of microstructure and mechanical properties of multi-pass friction stir processing on precipitation hardened aluminum alloy
Abstract: In the present study, multi-pass friction stir processing of aluminum AA2014-T651 alloy is per-formed with one and four passes. The multi-pass processing is performed at a tool rotational speed of 1000 rpm with a traverse speed of 63 mm/min. Microstructural characterization of fric-tion stir processed specimens indicated a significant grain refinement with equiaxed grains in the four pass specimen. Microhardness and tensile strength of the multi-pass specimen decreases with the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 339–349 Read article
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A Survey on Hydrogen Storage System using Composite Material and its Alloys
Abstract: The transition to a carbon-neutral energy landscape hinges on the ability to store hydrogen safely, densely, and reversibly. While high-pressure tanks and cryogenic vessels dominate today’s infrastructure, solid-state storage in metallic alloys offers a compelling alternative by combining high gravimetric capacity with intrinsic safety to form a composite material. This work presents a systematic investigation of a family of reversible hydrogen-absorbing composite material alloys—principally Mg-based intermetallics (Mg₂Ni, MgFeMn) and TiV-based …
Published in Nano Trends – A Journal of Nano Technology & Its Applications · Vol. 28, Issue 2, 2025 Read article
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Short Review: The Expanding Role of Shape Memory Alloys in Technology and Medicine
Abstract: Shape Memory Alloys (SMAs) are a unique class of smart materials that can recover their original shape when exposed to specific stimuli, such as temperature or magnetic fields. This exceptional property, attributed to the martensitic phase transformation, has garnered significant interest in various industries. SMAs exhibit remarkable characteristics such as pseudoelasticity, high corrosion resistance, excellent biocompatibility, and superior fatigue strength, making them ideal for applications in biomedical, aerospace, automotive, and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 35–44 Read article
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Production Methods, Mechanical Characteristics, and Industrial Uses for Metal Matrix Composites
Abstract: Advanced light-weight components known as composites from metal matrix are made of an element the alloy matrix with a second phase incorporated and dispersed throughout to improve certain properties. The composite's property varies according to the remaining phase's size, shape, and quantity. Because of its unique combination of ceramic and metallic features, it has better mechanical and physical qualities. These materials belong to a new breed of engineered materials that …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 1–5 Read article
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Exploration of Diverse Epoxy-Based Surface Coating Methods for Enhancing Anticorrosion Characteristics
Abstract: Epoxy-based polymers, commonly referred to as polyepoxides, constitute one of the most versatile and widely adopted categories of polymeric materials due to their exceptional structural, mechanical, and chemical characteristics. Their unique macromolecular framework enables strong interfacial bonding, high mechanical stability, and superior resistance to environmental and chemical degradation, positioning them as advanced alternatives to many traditional organic corrosion inhibitors that often fail under prolonged exposure to aggressive conditions When polyepoxides …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 167–177 Read article
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Review on Severe Plastic Deformation Techniques for Bulk Materials: Deformation Behavior and Properties
Abstract: This paper presents a detailed review of the efficient application of Severe Plastic Deformation for the fabrication of ultra-fine-grained and nanostructured crystalline bulk materials. Severe Plastic Deformation allows substantial grain refinement while largely preserving the original dimensions of the workpiece, making it especially suitable for ductile materials capable of sustaining very high strains under elevated hydrostatic pressure prior to failure. The study investigates the grain refinement mechanisms involved in Severe …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 40–72 Read article
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Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
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Numerical Studies on Deep Drawability of the Aluminium Alloy, AA6082 and Parameters Affecting It
Abstract: Deep drawing is a metal forming operation used for manufacturing sheet-metal components for application in the automobile, aerospace, and packaging industries. The objective of the present work was to study the various parameters influencing the drawability of AA6082. The deep-drawing process was modeled and simulated in Ls-Dyna Pre-Post(R) V4.6.17 software. The tensile test was performed according to the ASTM-E8M standard on AA6082-T6 material and subsequently annealed to attain higher ductility. …
Published in Journal of Polymer & Composites Read article
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Crystal Engineering Strategies for Tailoring Mechanical Properties of Structural Materials
Abstract: Crystal engineering has emerged as a promising approach for designing materials with tailored mechanical properties, enabling advancements in various fields such as aerospace, automotive, and construction. This review examines the diverse strategies employed in crystal engineering to manipulate the mechanical behavior of structural materials. One key strategy involves controlling the crystal structure at the atomic level through techniques such as alloying, doping, and phase transformations. Alloying introduces foreign atoms into …
Published in International Journal of Crystalline Materials · Vol. 1, Issue 1, 2024 · pp. 01–06 Read article
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Performance Analysis of GLARE Composites in Aerospace Engineering
Abstract: The fuel consumption of an aircraft is largely governed by its payload, which emphasizes the continuous demand for advanced lightweight structural materials to enhance the lift-to-weight ratio and improve overall fuel efficiency. Fiber Metal Laminates (FMLs) have emerged as a novel class of hybrid materials that combine alternating layers of thin metals with fiber-reinforced polymer composites, thereby offering mechanical properties superior to those of the individual constituents. Among the different …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 771–779 Read article
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Layered Metal–Polymer Hybrid Laminates with Embedded Impact Sensors for Connected Automotive Panels
Abstract: The increasing demand for lightweight, intelligent, and structurally reliable automotive components has accelerated the development of multifunctional hybrid materials capable of simultaneously providing superior mechanical performance and real-time structural health monitoring. In this study, a novel layered metal-polymer hybrid laminate incorporating an embedded flexible impact sensor was developed for connected automotive panel applications. The laminate was fabricated using AA6061-T6 aluminum alloy face sheets and a thermoplastic polyurethane interlayer through hot-press …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Effect of Thermal Conditions on Microstructure and Mechanical Properties of AA5083 Processed by Equal Channel Angular Pressing
Abstract: A commercial AA5083 with an initial grain size of 210 μm was given an ultrafine-grained structure using the equal channel angular pressing (ECAP) technique under die design as patented. The identical sample underwent two successful passes through the die at 473 K, with each passage causing the sample to rotate 90° along its own longitudinal axis. After just one pressing, the microstructure was comparatively homogeneous. It was made up of …
Published in Journal of Experimental & Applied Mechanics · Vol. 17, Issue 1, 2026 · pp. 49–64 Read article
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Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
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Enhanced Mechanical Properties of AZ31 Magnesium Alloy Composite Reinforced with Carbon Nanotubes and Nano hydroxyapatite
Abstract: Magnesium alloys represent a novel category of biodegradable materials, offering numerous advantages in addressing the limitations associated with conventional biomedical materials. Magnesium-based metallic biomaterials offer a promising solution for fixing fractures, ensuring effective treatment without the inconvenience of subsequent implant removal procedures. In the present work, AZ31 Mg-alloy was chosen as the base material. Five specimens were meticulously fabricated, each varying in weight percentages of reinforcement materials: 0wt%, 0.5wt%, 1wt%, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 206–217 Read article