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85 articles for “aerospace manufacturing”
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Multi-Objective Optimization of Polymer-Based Functionally Graded Composites for Lightweight Structures
Abstract: Functionally graded composites (FGCs) improve lightweight structural performance by allowing material properties to change smoothly across a component. Polymer-based FGCs (P-FGCs), in particular, are gaining prominence in aerospace, automotive, and biomedical industries due to their excellent strength-to-weight ratio, tunability, and ease of processing. However, optimizing these materials for lightweight structural applications requires addressing conflicting design objectives, such as maximizing stiffness while minimizing weight or enhancing thermal resistance while maintaining manufacturability. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 961–973 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Self-Healing Polymer Nanocomposites: A Comprehensive Review of Design Strategies, Mechanisms, and Emerging Applications
Abstract: Self-healing polymer nanocomposites (SHPNs) are a new class of materials that can autonomously repair themselves to prolong their lifetime and improve their application performance. Herein, we provide a comprehensive overview of the design strategies, healing mechanisms, and emerging applications of SHPNs. Incorporating nanofillers (nanoparticles, nanofibers, and/or nanotubes) into polymer matrices leads to requisite functionalization that significantly enhances mechanical properties and is essential in self-healable products including improved cross-linking, high dispersion, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 281–293 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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POLYMER NANOCOMPOSITES AT THE NANOSCALE: A COMPREHENSIVE REVIEW WITH REFERENCE TO INDIAN REGULATIONS
Abstract: By combining the nanoscale reinforcements with polymer matrices, polymer nanocomposites have become one of the most promising classes of advanced materials with superior mechanical, thermal, electrical, barrier and multifunctional properties. This extensive review critically analyses the scientific advances made in polymer nanocomposites between 2000 and 2026, with focus on recent advances in polymer nanocomposite development, processing techniques, structure–property relationships and new applications. The review covers the impact of the nanofillers …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Hybrid Machining Processes in Advanced Manufacturing: A Review of Mechanisms and Industrial Applications
Abstract: Hybrid machining processes (HMPs) have gained considerable attention in recent years as an effective approach to address the growing complexity and performance demands of modern manufacturing systems. These processes combine two or more machining techniques—such as mechanical, thermal, chemical, or electrical methods—into a single setup, enabling enhanced productivity, precision, and adaptability, particularly for hard-to-machine materials like ceramics, composites, and superalloys. The integration of distinct energy sources results in synergistic effects …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 19–24 Read article
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Injection Parameters Setting in High-Pressure Die Casting
Abstract: The advancement of science and processing technology is highly essential for the development of human civilization for a better life. Mass production leads to the availability of goods at a lesser price. Aluminium die-cast components are widely used in the automobile, aerospace, and consumer goods market. Proper process parameters are required to produce components with minimum rejections and scrap. This paper studies optimum injection parameters to produce components without defects. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 135–142 Read article
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Prediction of Mechanical Properties for Advanced Engineering Applications utilizing Polymer Composite Materials by Machine Learning
Abstract: Polymer composites show great promise as engineering materials because of their mechanical performance, resistance to corrosion, lightweight nature, and adaptability in design. Aerospace, automotive, biomedical, maritime, and civil engineers all rely on mechanical property prediction to cut down on trial expenses, expedite product development, and optimize material selection. Speedy design optimization is not possible using traditional numerical and experimental methods due to the high costs associated with material characterisation, computational …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Recent Developments in Hybrid and Nanostructured Basalt Fiber Composites: A Review of Mechanical and Processing Innovations
Abstract: This review delivers a critical analysis of recent advancements in basalt fiber-reinforced hybrid composites (BFRHCs), emphasizing their transformative potential for advanced structural and high-performance applications. Basalt fibers, derived from volcanic rock, exhibit superior tensile strength, excellent thermal stability, and chemical resistance, offering a sustainable and cost-effective alternative to conventional glass and carbon fibers. Hybridization of basalt fibers with synthetic (e.g., carbon, glass) and natural fibers (e.g., flax, hemp) results in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 885–894 Read article
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Firefly Algorithm–Based Optimization of Processing Parameters for Enhanced Performance of Polymer Composite Materials
Abstract: Polymer composite materials are extensively used in aerospace, automotive, and oil & gas applications due to their high strength-to-weight ratio and design flexibility. However, achieving optimal mechanical and thermal performance strongly depends on precise control of processing parameters such as curing temperature, energy consumption, and material utilization. Conventional trial-and-error approaches often lead to excessive energy usage, non-uniform curing, and sub-optimal composite properties. To address these challenges, this paper proposes an …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 90–107 Read article
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Experimental Investigation on Heat Transfer Characteristics of Thermal Barrier Coating on Aero Engine Components
Abstract: The gas turbine blades play a crucial role in harnessing energy from the high-temperature and highpressure gas generated by the combustor. To withstand this challenging environment, turbine blades often employ super-alloys and incorporate new manufacturing technologies such as Direct Solidification (DS) and Single Crystal (SC). Additionally, the development of advanced ceramic Thermal Barrier Coating (TBC) is imperative to achieve higher operating temperatures (>1200°C). Therefore, the primary focus of this study …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 50–58 Read article
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Investigating the Surface Defects and Structural Integrity of 3D Printed Hydrogen Storage Cylinders in UAV Applications
Abstract: This research explores the processing and manufacturing challenges of 3D printed polymer composites for high-pressure hydrogen storage in UAVs. The study focuses on addressing surface integrity and structural robustness issues inherent in additive manufacturing. Finite Element Analysis (FEA) was conducted on four thermoplastic polymer ABS, PET-G, HDPE, and Nylon to assess their mechanical performance under 35 MPa of pressure. Results revealed that PET-G and ABS provided better stress distribution and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 161–191 Read article
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Advancements in graphene reinforced metal matrix composites: A comprehensive review
Abstract: The Present pollution norms insist automobile manufacturers to make use of ultra-high specific strength materials i.e., materials ahead of conventional metal matrix composites (MMCs) with micro-sized reinforcements. With the advent of nanomaterials, nanocomposites are being developed with properties that overcome the limitations for metals or composites with micro-sized reinforcements. In recent years, the family of graphene-based materials, in particular, graphene nanoplatelets (GNPs) reinforced MMCs offering promising solutions to revolutionize the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 177–189 Read article
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Evaluating Fiber Volume Fraction and Defects in Fiber Reinforced Polymer Composites for T Joint applications
Abstract: Fiber-reinforced polymer (FRP) composites have been integral to industries such as aviation, aerospace, shipbuilding, and automotive due to their strength, durability, lightweight, and corrosion resistance. This study examines the production and microstructural analysis of polymer composites using FRP and manual lamination methods. While manual lamination is quick and economical, it relies on operator skill, resulting in low mechanical properties. Microstructure analysis via 3D optical and scanning electron microscopes revealed that …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1222–1235 Read article
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Enhancement of the Life of Helical Spring Systems
Abstract: Helical springs are essential mechanical factors considerably employed in automotive, aerospace, and artificial systems because of their capability to store and release energy, absorb shock, and sustain repeated weight cycles. The performance, responsibility, and durability of these springs play a vital part in ensuring the effectiveness and safety of the entire system in which they are integrated. Over time, numerous researchers have focused on strategies to enhance the service life …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 12–24 Read article
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Design and Development of Fiber Sandwiched Composite Materials for the Improvement of Mechanical Properties
Abstract: This research paper presents the development and mechanical characterization of fiber sandwiched composite materials (FSCM) to address the increasing demand for high-strength, lightweight, and corrosion-resistant materials in advanced engineering sectors such as automotive, aerospace, and transportation industries. Traditional homogeneous materials such as metals, ceramics, and polymers often fail to provide a balanced combination of properties like high tensile strength, low density, toughness, abrasion resistance, and impact resistance needed for modern …
Published in Journal of Experimental & Applied Mechanics · Vol. 17, Issue 1, 2026 · pp. 22–37 Read article
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Microstructural Design and Functional Properties of Polycrystalline Materials
Abstract: Polycrystalline materials, composed of an aggregate of crystallites or grains, are foundational to modern engineering applications due to their versatile functional properties. The microstructural design—encompassing grain size, shape, orientation, phase distribution, and grain boundary characteristics—plays a pivotal role in determining mechanical, thermal, electrical, and magnetic behavior. This abstract explores the intricate relationship between microstructure and functionality, emphasizing how tailored processing techniques such as thermomechanical treatments, sintering, and additive manufacturing can …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 2, 2025 · pp. 16–20 Read article
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Significance of Composite Materials for Making Better Future Society
Abstract: Since in the beginning of human history, Materials had been started in use. We can't imagine our world without materials. In fact, Materials has taken centre position in many developed and developing countries. The materials that humans have chosen to use for engineering projects throughout history, including the Stone, Iron, and Silicon ages. However, in order to meet today's difficulties, new materials must be discovered and developed with the necessary …
Published in International Journal of Advance in Molecular Engineering · Vol. 1, Issue 2, 2023 · pp. 56–62 Read article
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Damage Evolution and Delamination Resistance in Polymer Matrix Functionally Graded Laminates
Abstract: Functionally graded laminates (FGLs) in polymer-matrix systems represent a promising pathway to enhance damage tolerance and delay delamination in advanced structural composites. In this study, we explore the mechanisms of damage initiation, propagation, and delamination resistance in polymer matrix functionally graded laminates (PM-FGLs) through a combined experimental–computational approach. Laminates with linear, exponential, and bio-inspired gradation profiles were fabricated using vacuum-assisted resin transfer molding (VARTM) and additive manufacturing techniques. Comprehensive mechanical …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 321–337 Read article