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134 articles for “aerospace industry”
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Superplasticity Behavior of Aluminium Alloys Through FSP: A Review
Abstract: Friction Stir Processing (FSP), an advanced modification of Friction Stir Welding (FSW), has emerged as a highly effective technique for fabricating surface composites with superior mechanical and metallurgical properties. FSP enhances the microstructure and superplastic behavior of materials, particularly aluminium alloys, by subjecting them to high strain rates at relatively low temperatures. This review paper critically examines the development and optimization of FSP for aluminium alloys, emphasizing key factors such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 65–77 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Protective Coatings for High-Temperature Applications: Challenges and Innovations
Abstract: High-temperature environments impose significant challenges on materials used in a variety of industrial applications, where components are exposed to extreme heat. These environments can cause a range of issues, including material degradation through processes like corrosion, oxidation, and thermal cycling, which can severely limit the performance, durability, and overall lifespan of components. Over time, these issues may lead to component failure, increased maintenance costs, and even unplanned shutdowns in industrial …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 2, 2025 · pp. 1–9 Read article
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Wear Behavior and Mechanical Characterization of Pure Aluminum Reinforced with RHA by Using Powder Metallurgy Method
Abstract: In recent years, composites made from aluminum and its alloys have gained significant attention due to their optimal blend of low weight, high strength, impressive toughness, enhanced thermal stability, straightforward casting processes, superior corrosion resistance, and availability compared to unreinforced aluminum and its alloys. These aluminum-based composites are widely utilized in producing components for industries such as automotive, aerospace, marine, and nuclear. Rice husk ash (RHA) is a fine, powdery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 495–502 Read article
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Advances in Polymer Chemistry: The Role of Polymer Composites in Modern Applications
Abstract: Polymer composites have gained immense significance in various industries due to their superior mechanical, thermal, and chemical properties, making them highly versatile materials. These composites are formed by combining polymer matrices with reinforcing agents such as fibers, nanoparticles, or other fillers to enhance specific properties. The field of polymer chemistry plays a crucial role in the development and optimization of these materials, ensuring their suitability for diverse applications. This paper …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 51–56 Read article
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Formability analysis of steel and copper based alloy sheet by using Erichsen Cupping Test Machine
Abstract: Metallic material formability study is critical in a variety of industrial areas, including automotive, aerospace, and manufacturing. The present study aims to investigate the formability properties of steel and copper-based alloy sheets using the Erichsen cupping test machine, an established technique for evaluating sheet metal formability. The process involves manufacturing identical steel and copper-based alloy specimens and subjecting them to the Erichsen cupping test. The test determines the maximum deformation …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 49–57 Read article
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An Overview of The Impact of Reinforcement on Mechanical and Thermal Characteristics of Aluminum Alloy Composites
Abstract: Aluminum is utilized extensively in the domains of aerospace, electronic technology, electric module packing, automotive body structure, solar and wind energy management, and so on because of its better potential for weight reduction. Strength of aluminum is very less so application is limited where high strength is needed. Aluminum alloy which have greater potential for weight reduction as well as high strength to weight ratio have ability to overcome these …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 240–249 Read article
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Comprehensive Experimental Analysis of the Mechanical Properties and Enhancements of Natural Fiber Composites
Abstract: This research investigates the mechanical characteristics of bio-composites reinforced using jute and sisal fibers. Natural fibers have emerged as promising alternatives because of their low density, renewability, biodegradability and approving mechanical properties. The research involved fabricating bio-composite plates using the hand lay-up method with varying orientations of jute and sisal fibers. The mechanical parameters, including tensile strength, impact strength, and flexural strength, were rigorously assessed and compared across various fiber …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 45–53 Read article
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Evaluating Fiber Volume Fraction and Defects in Fiber Reinforced Polymer Composites for T Joint applications
Abstract: Fiber-reinforced polymer (FRP) composites have been integral to industries such as aviation, aerospace, shipbuilding, and automotive due to their strength, durability, lightweight, and corrosion resistance. This study examines the production and microstructural analysis of polymer composites using FRP and manual lamination methods. While manual lamination is quick and economical, it relies on operator skill, resulting in low mechanical properties. Microstructure analysis via 3D optical and scanning electron microscopes revealed that …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1222–1235 Read article
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Investigating The Influence of Sic Reinforcement on The Mechanical and Tribological Properties of PA12 Polymer Composites in SLS
Abstract: The study investigates the mechanical and tribological performance of neat PA12 polymer and SiC-reinforced PA12 polymer composites made via Selective Laser Sintering (SLS). To evaluate just how reinforcement has influence upon overall performance, we incorporated into the PA12 polymer matrix a constant amount of 5 wt.% of Silicon Carbide (SiC). Mechanical testing focused on both tensile and fatigue behavior and testers conducted it with a Servo-Hydraulic Multipurpose High-Capacity Fatigue Test …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 541–554 Read article
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Parametric Study of Laser Drilling Process Using Multi Variable Regression Analysis
Abstract: The laser drilling process is an advanced manufacturing technique extensively employed for intricate and high-value components in aerospace, automotive, and electronics industries. Laser drilling technology offers opportunities to meet the contemporary demands of industries using a broad spectrum of engineering materials. However, this process encounters several engineering challenges such as thermal damage, dimensional inaccuracies, and the formation of a recast layer in the drilled components. This study focuses on examining …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1000–1015 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Evaluation of Mechanical Behaviour of Tungsten Carbide and Magnesium Reinforced Aluminium Matrix Composites
Abstract: With industries like automotive and aerospace also being more inclined on the lightweight material and strength that is much substantial, the aluminium-based metal matrix composite has become a major focus of interest. This paper examines the influence of addition of tungsten carbide (WC) and magnesium (Mg) particles on the mechanical characteristics of Al6063 aluminium alloy. The crucible casting technique was made in two composite compositions 2.5 percent and 5 percent …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 1–8 Read article
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Multi-Objective Optimization of Polymer-Based Functionally Graded Composites for Lightweight Structures
Abstract: Functionally graded composites (FGCs) improve lightweight structural performance by allowing material properties to change smoothly across a component. Polymer-based FGCs (P-FGCs), in particular, are gaining prominence in aerospace, automotive, and biomedical industries due to their excellent strength-to-weight ratio, tunability, and ease of processing. However, optimizing these materials for lightweight structural applications requires addressing conflicting design objectives, such as maximizing stiffness while minimizing weight or enhancing thermal resistance while maintaining manufacturability. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 961–973 Read article
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Fracture Analysis of Laminated composite plates using Extended Finite Element Method: A Review
Abstract: Laminated composite plates are used in aerospace, automotive, and marine industries. They feature great durability against fatigue, a high strength-to-weight ratio, and mechanical attributes that may be altered. However, they are prone to fracture and delamination under complex loading, requiring accurate fracture analysis for structural integrity. Traditional finite element methods (FEM) need extensive mesh refinement for modelling crack propagation which increases the computational costs. The Extended Finite Element Method (XFEM) …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 16–25 Read article
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Progressive Developments in Cold Metal Transfer Welding Technique: A Review and Trends
Abstract: This comprehensive review paper examines the Cold Metal Transfer (CMT) welding process and its wide- ranging applications across various industries. With a focus on elucidating the fundamental principles, process characteristics, and recent advancements, the paper offers a comprehensive overview of CMT welding's versatility and effectiveness. The review delves into the intricate mechanics of the CMT welding process, highlighting its unique metal transfer modes like CMT-P, CMT advanced, CMT pulse rose, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 235–245 Read article
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Hybrid Machining Processes in Advanced Manufacturing: A Review of Mechanisms and Industrial Applications
Abstract: Hybrid machining processes (HMPs) have gained considerable attention in recent years as an effective approach to address the growing complexity and performance demands of modern manufacturing systems. These processes combine two or more machining techniques—such as mechanical, thermal, chemical, or electrical methods—into a single setup, enabling enhanced productivity, precision, and adaptability, particularly for hard-to-machine materials like ceramics, composites, and superalloys. The integration of distinct energy sources results in synergistic effects …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 19–24 Read article
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Additive Manufacturing of Rocket Propulsion System: A Review
Abstract: In recent years plenty of research is going on to produce effective manufacturing techniques which can produce complex unique designs with reduced cost and lead time for aerospace applications. In this aspect, Additive manufacturing is getting a wide range of popularity in the aerospace manufacturing domain due to its vast applications and advantages. In terms of geometric flexibility and processing time, additive manufacturing outperforms conventional manufacturing processes. Additive manufacturing has …
Published in Journal of Materials & Metallurgical Engineering Read article
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A Review of Recent Advancements in the Field of Friction Stir Welding of Dissimilar Joints Made of Aluminium and Magnesium
Abstract: Friction stir welding (FSW) stands at the forefront of welding technology, offering a promising avenue for joining dissimilar metals like aluminum and magnesium. These metals, renowned for their exceptional properties such as ductility, thermal conductivity, low density, and impressive weight-to-strength ratios, find wide utility across numerous industrial sectors. However, traditional fusion welding methods often struggle to effectively join aluminum and magnesium due to their disparate physical and chemical characteristics. FSW …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 134–142 Read article