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106 articles for “Welding parameter”
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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Minimization of distortion during Gas Metal Arc welding process used for hydraulic shearing machine pressure plate square
Abstract: The Gas Metal Arc Welding process is widely used in many appliances because of its versatility. The change of shape and dimensions that occur after welding is known as distortion that leads to undesirable results. And to overcome this, it requires reducing the distortion within the limits. A large number of resources are used recently for reworking the weld. But it causes higher cost of production and delay for completing …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 33–43 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Characterisation of FSW Joints of Aluminium and Titanium Alloys: A Review
Abstract: AbstractThis paper presents a review on friction stir welding of different aluminum and titanium alloys. Aluminum alloys are most widely used in automotive, aerospace and ship building industries as high strength-to-weight ratio materials. Titanium alloys are also attractive in these fields due to their high specific strength and good corrosion resistance. In some special applications, the complementary characteristics of Ti and Al are required, such as increased strength, low weight …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 25–29 Read article
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Fatigue Study of Friction Stir Welded and TIG Welded AA 6061 Alloy Similar Joints
Abstract: In this study, Al-Mg-Si alloy plates in 4 mm thickness that are particularly used for aerospace and automotive industries were welded using Tungsten Inert Gas (TIG) welding and Friction Stir Welding (FSW) methods as similar joints with one side pass with parameters of varying tool rotation, weld speed and 2.3 degree tool tilt angle. Tensile tests results showed high yield stress values for FSW joints. Micro Vickers hardness test gave …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 1, 2020 · pp. 12–21 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 23–36 Read article
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Review on Investigation of Tailor Welded Blanks of Dissimilar Aluminum-Magnesium Alloys and Hybrid Carbon Composites
Abstract: Reduction in weight, better fuel efficiency and cost effectiveness are the salient attractive features of Aluminum-Magnesium alloys and carbon composite materials. By making use of tailor welded blanks of dis similar materials of different strengths at appropriate locations in automobile outer body, one can achieve these objectives. At the same time, fabrication of these Tailor Welded blanks of Aluminum-Magnesium alloys, next generation carbon composite materials by usual fusion welding processes …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 66–73 Read article
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A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
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Computer Vision Algorithm for Surface Defects Identification in TIG Welded Joints
Abstract: Quality monitoring of welded joints is still quite a tedious job for many industries. The surface defects on welded joints arises from the improper selection of various input parameters which further result bad quality weld. This paper highlight the application of a computer vision algorithm called discrete Fourier transformation approach for identification of surface defects present on TIG welded joints.
Published in Research and Reviews : Journal of Computational Biology Read article
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Computer Vision Algorithm for Surface Defects Identification in TIG Welded Joints
Abstract: Quality monitoring of welded joints is still quite a tedious job for many industries. The surface defects on welded joints arises from the improper selection of various input parameters which further result bad quality weld. This paper highlight the application of a computer vision algorithm called Discrete Fourier Transformation approach for identification of surface defects present on TIG Welded joints.
Published in Research and Reviews : Journal of Computational Biology · Vol. 10, Issue 1, 2021 Read article
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Influence of Different Fluxes on the Angular Distortion of A-TIG Welded 316L Steel Plates
Abstract: The conventional Tungsten Inert Gas (TIG) welding process is an autogenous welding process primarily used to weld thin metal sheets in the food processing and chemical industry. The process can weld almost all engineering materials but suffers from the limitation of slow speed and inability to weld thick sections. With the development of A-TIG welding, some of the drawbacks of traditional TIG welding have been addressed, where the activated flux …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 99–103 Read article
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Review in Friction Stud Welding Of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications · Vol. 8, Issue 3, 2021 · pp. 19–24 Read article
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Effect of PWHT Cycle on Microstructure and Mechanical Properties of 1.25Cr-0.5Mo Weld
Abstract: Post Weld Heat Treatment (PWHT) is a process of reducing residual stresses and enhancing material properties of any material after welding. The process depends on many parameters like type of material, the thickness of material, PWHT temperature, soaking time, heating and cooling rate, etc. The Post Weld Heat Treatment process of material could effect on tensile strength, impact toughness, hardness, microstructure, etc. If the Process of PWHT is performed incorrectly …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 1, 2019 · pp. 7–16 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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A Review of the Effects of Filler Rod on Bimetallic Weld Joint
Abstract: FSW (Friction Stir Welding) is a technology for joining solid-state metals. Welding metal does not melt and recast. Tunnel defects, kissing bonds, cracks, pin holes, and pipping defects are some of the most common in FSW. The defects occur as a result of poor metal mixing and insufficient heat input in the weld nugget zone. Only a small body of literature has focused on filler material and process parameters for …
Published in Trends in Machine design · Vol. 9, Issue 1, 2022 · pp. 33–39 Read article
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Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article
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Short Circuit MAG/MIG Welding and Fast ROOT Modified Short arc Welding Process for Sheet Metals Welding with Diverse Air Gap
Abstract: The outcome of an analysis allocating with welding of sheet metals with diverse air gap using short circuit MAG welding process and Fast ROOT custom-made short arc welding methods have been presented. Welding turns were made below different conditions and through each run; the diverse process parameters were incessantly observed. It was found that fewer HAZ and maximum welding speed are reached under an exact welding condition with quick ROOT …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 47–59 Read article
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Dissimilar Joining Of Aluminium Alloy to Copper Using Tungsten Inert Gas Welding Process
Abstract: Aluminium-copper dissimilar joints are applicable to electrical industry. 2 mm thick aluminium alloys (A1100) sheet is joined to 1 mm thick copper (Cu-DHP) sheet using tungsten inert gas welding (TIG) process. The effect of process parameters like heat input, torch orientation, arc weaving on mechanical properties of the joint are studied. In this combination the molten pool generated by melting of aluminium edge will wet the coppersurface to form a …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 15–20 Read article