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89 articles for “Taguchi Design of Experiments”
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Effect of Input Parameters on Surface Roughness of Wire-Cut EDM of AISI EN 31 Tool Steel
Abstract: Wire-cut EDM is emerging machining process for machining hard to machine materials and intricate shapes which are impossible to make with conventional machining process. This paper analyses the effect of significant input process parameters of WEDM i.e., wire type, Pulse on, Pulse off, peak current on the output parameter surface roughness of AISI EN 31 tool steel. The other process parameters like wire tension, servo voltage, wire feed rate, spark …
Published in Journal of Experimental & Applied Mechanics · Vol. 7, Issue 3, 2016 · pp. 43–49 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article
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Optimization of Machining Parameters for End Milling of 1018 Mild Steel using Taguchi based Grey Relational Analysis
Abstract: The present work investigate the parametric optimization of end milling operation for 1018 mild steel with multiresponse criteria based on Taguchi approach with the Grey relational Analysis. Taguchi’s L9 orthogonal array which takes nine experimental runs was used to execute the design matrix of machining parameters. Cutting speed (CS), Feed (FD), Cutter RPM and Depth of cut (DOC) are optimized with the consideration of multiple performance characteristics namely Machining time …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 2, 2016 · pp. 36–47 Read article
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Effect of Varying Surface Grinding Parameters for AISI 1018 Mild Steel by Taguchi based PCA
Abstract: The main purpose of this work is to study the effects of surface grinding parameters on AISI 1018 Mild steel work surface by using three process parameters like Wheel speed (WS), Table speed (TS) and Depth of cut (DOC). This work was conducted on surface grinding machine with model number HMT-P452. Taguchi’s L16 orthogonal array is used which takes sixteen experimental runs to achieve the design matrix of surface grinding …
Published in Journal of Catalyst & Catalysis · Vol. 5, Issue 2, 2018 · pp. 5–14 Read article
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Integrated Optimization of Solar Photovoltaic Systems Using Taguchi Method and Computational Fluid Dynamics for Enhanced Efficiency
Abstract: The transition to renewable energy demands efficient and reliable photovoltaic (PV) systems to meet rising global energy needs. This study presents an integrated optimization framework combining the Taguchi method and Computational Fluid Dynamics (CFD) to improve the thermal and electrical performance of solar PV systems. A structured experimental design using an L9 orthogonal array evaluates the influence of three key parameters—material type, panel thickness, and cooling mechanism—on system efficiency. Analysis …
Published in Recent Trends in Fluid Mechanics · Vol. 12, Issue 3, 2025 · pp. 10–25 Read article
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Finite Element, Experimental, and Machine Learning-Based Optimization of Machining Stability for Polymer Composite Material Processing
Abstract: The machining of polymer composite materials, particularly fibre-reinforced polymer-matrix composites, requires stable spindle-tool performance to avoid delamination, fibre pull-out, matrix cracking, thermal softening, poor surface integrity, and premature tool wear. In line with the scope of the Journal of Polymer & Composites, this study presents an integrated finite element, experimental, and machine learning framework for improving machining stability during end-milling of composite material systems. The spindle-tool assembly is modelled using …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
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Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article
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Sand Casting Process Optimization via Design of Experiments: A Review
Abstract: Designing and optimizing of gating is an essential part of casting foundry as it contributes significantly to predict and minimize the flow turbulence resulting to casting defects like rough surface, sand inclusion, etc. An Optimization scheme for gating design parameters for casting was proposed with different past studies of the researches. Various designs were modeled and mould filling simulation rooted to minimize turbulence and macro defects are recommended in this …
Published in Trends in Machine design · Vol. 4, Issue 3, 2017 · pp. 1–4 Read article
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Experimental Investigation of Process Parameters While Milling of AA8011 Using MCDM/MADM Method-TOPSIS
Abstract: This paper presents in-depth and comprehensive approach for optimizing the machining parameters in milling of wrought alloy AA8011 using a MCDM/MADM method called TOPSIS. The present work is carried out in three phases; in the first phase the orthogonal array L27 design is prepared using Minitab software by considering various milling parameters such as speed, feed and depth of cut at three different levels. In the second phase, milling operations …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 11–16 Read article
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Experimental Investigation of Process Parameters While Milling of AA8011 Using MCDM/MADM Method-TOPSIS
Abstract: This paper presents in-depth and comprehensive approach for optimizing the machining parameters in milling of wrought alloy AA8011 using a MCDM/MADM method called TOPSIS. The present work is carried out in three phases; in the first phase the orthogonal array L27 design is prepared using Minitab software by considering various milling parameters such as speed, feed and depth of cut at three different levels. In the second phase, milling operations …
Published in Journal of Production Research & Management · Vol. 8, Issue 2, 2018 · pp. 1–7 Read article
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Simultaneous Optimization of Multiple Performance Characteristics in MIG Welding for Machining AISI-304 Stainless Steel by Weighted Principle Component Analysis
Abstract: The effect of MIG welding parameters specifically Welding current, Voltage, Gas flow rate and Plate thickness during welding of AISI-304 stainless steel Material on MIG welding machine at different level presents in this work. All the welding parameters are modeled using Taguchi-based Principle Component Analysis (PCA). Principal component is used as multiple responses optimizing technique to drive optimal solution, which gives the overall quality index in experimental process, and finally …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 77–85 Read article
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Optimization of Performance Parameters for Material Removal Rate in Side Flushing Form of Die Sink EDM
Abstract: In the present scenario, electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining processes. EDM researchers have explored a number of ways to improve the efficiency including some unique experimental concepts. The operating performance measures of side flushing type of electrical discharge machining process on EN-31 die steel using copper electrode are being …
Published in Trends in Mechanical Engineering & Technology · Vol. 2, Issue 1, 2012 · pp. 7–14 Read article
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Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
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Design and Simulation of Forging Die Towards Improving Life of Closed Die
Abstract: Forging is the metal forming process which is used for forming complex shaped component withgeometrical accuracy. More than fifty percent of the forgings are processed through this way. Forgedcomponents required in many engineering sectors, most of them in the automotive sector. Themajority of the safety critical component and load bearing structural components are process throughit. By using forging process production of complex component is faster with less material waste. It …
Published in Journal of Production Research & Management · Vol. 11, Issue 1, 2021 · pp. 1–15 Read article
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Design and Simulation of Forging Die Towards Improving Life of Closed Die
Abstract: Forging is the metal forming process which is used for forming complex shaped component with geometrical accuracy. More than fifty percent of the forgings are processed through this way. Forged components required in many engineering sectors, most of them in the automotive sector. The majority of the safety critical component and load bearing structural components are process through it. By using forging process production of complex component is faster with …
Published in Journal of VLSI Design Tools and Technology · Vol. 11, Issue 4, 2021 · pp. 1–15 Read article
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A Study on Chatter Marks in Crankshaft Pin Grinding Process Using Taguchi Technique
Abstract: Crankshaft pin grinding is a vital machining process in automotive industry. It is a finishing operation to the crankshaft of the engine, which if neglected could lead to a significant cost to the manufacturer of warranty claims. The study aims at identifying significant process parameters that are influencing the chatter marks and also setting the process parameters of the machine to get a good quality product. Chatter marks are the …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 1–5 Read article
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Conceptualization of An Intelligent Decision Framework for Control Factors and Weld Quality Prediction
Abstract: To improve the robot's welding quality, control welding precision, optimize welding parameters, realize continuous welding quality database optimization, and increase welding defect detection, a fuzzy neural network-based intelligent decision-making system must be built. This study demonstrates how fuzzy control theory and BP neural networks may be used to identify welding issues and enhance process variables. The experimental findings indicate that, with seam classification accuracy close to 90%, enhancing welding parameters …
Published in Journal of Polymer & Composites · Vol. 11, Issue 6, 2023 · pp. 10–19 Read article
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Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article
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Failed Component Image Acquisition Quality Optimization for Machine Vision System
Abstract: AbstractWith the rapid development of the global semiconductor industry, electronic products are required to have new ideas, diversified functions, and thinness and shortness. The ball grid array (BGA) packaging technique arranges solder balls in a matrix mode on the bottom of the component substrate, so as to increase the functional density. The dye stain test is extensively used for array component failure analysis; however, the operation takes time and extends …
Published in Current Trends in Signal Processing · Vol. 10, Issue 2, 2020 · pp. 17–25 Read article