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88 articles for “welding process parameters”
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A Review on an Investigation on the Effect of Immersed Medium in Friction Stir Welding of Aluminium Alloys (AA 6061-T6)
Abstract: Friction stir welding is solid state welding technology used for welding of low melting point metals such as Al, Mg and its alloys. FSW process can be controlled by different parameters like rotational speed, feed rate and welding medium. In this process, a cylindrical non-consumable tool, with a profiled probe (pin) rotating about its own axis is slowly plunged into the abutting edges of work pieces rigidly clamped to a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 9–16 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 23–36 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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A Review of the Effects of Filler Rod on Bimetallic Weld Joint
Abstract: FSW (Friction Stir Welding) is a technology for joining solid-state metals. Welding metal does not melt and recast. Tunnel defects, kissing bonds, cracks, pin holes, and pipping defects are some of the most common in FSW. The defects occur as a result of poor metal mixing and insufficient heat input in the weld nugget zone. Only a small body of literature has focused on filler material and process parameters for …
Published in Trends in Machine design · Vol. 9, Issue 1, 2022 · pp. 33–39 Read article
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Dissimilar Joining Of Aluminium Alloy to Copper Using Tungsten Inert Gas Welding Process
Abstract: Aluminium-copper dissimilar joints are applicable to electrical industry. 2 mm thick aluminium alloys (A1100) sheet is joined to 1 mm thick copper (Cu-DHP) sheet using tungsten inert gas welding (TIG) process. The effect of process parameters like heat input, torch orientation, arc weaving on mechanical properties of the joint are studied. In this combination the molten pool generated by melting of aluminium edge will wet the coppersurface to form a …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 15–20 Read article
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A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
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Short Circuit MAG/MIG Welding and Fast ROOT Modified Short arc Welding Process for Sheet Metals Welding with Diverse Air Gap
Abstract: The outcome of an analysis allocating with welding of sheet metals with diverse air gap using short circuit MAG welding process and Fast ROOT custom-made short arc welding methods have been presented. Welding turns were made below different conditions and through each run; the diverse process parameters were incessantly observed. It was found that fewer HAZ and maximum welding speed are reached under an exact welding condition with quick ROOT …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 47–59 Read article
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A Review of Recent Advancements in the Field of Friction Stir Welding of Dissimilar Joints Made of Aluminium and Magnesium
Abstract: Friction stir welding (FSW) stands at the forefront of welding technology, offering a promising avenue for joining dissimilar metals like aluminum and magnesium. These metals, renowned for their exceptional properties such as ductility, thermal conductivity, low density, and impressive weight-to-strength ratios, find wide utility across numerous industrial sectors. However, traditional fusion welding methods often struggle to effectively join aluminum and magnesium due to their disparate physical and chemical characteristics. FSW …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 134–142 Read article
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The Effect of Welding Parameters and Tool Geometry on Mechanical Properties of RZ5-10 wt% TiC FSW Joint
Abstract: Friction Stir Welding (FSW) of metal matrix composite (MMC) provides the grain refinement and reinforcement redistribution of the composite used for wide application in aerospace and structural. This wide application needs development of best-suited joining process for MMC which is complicated to unite by the traditional welding process. The paper observed the consequence of the welding parameters and tools’ geometry on the mechanical properties of the friction stir butt welded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 81–94 Read article
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Taguchi Method: A New Approach for Evaluating and Optimizing Parameters of TIG Welding
Abstract: The construction and industrial sectors must improve the quality of their welds. An experimental plate fabricated of SS304L was to be tungsten inert gas (TIG) welded in this experiment, and an effort was made to enhance the mechanical properties. The Taguchi L9 orthogonal array was used to organize the experiment, and the mechanism of advancement was used to simulate the performance. The tensile strength of the welded junction rises in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 121–129 Read article
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Mechanical Properties and Temperature distributionofHard Facingof SS-304 steelby using SAW
Abstract: Surface engineering is a multidiscipline activity aimed at tailoring the properties or surfaces of engineering materials to improve their function or service life. Mostly; as applied to metals, surface engineering includes processes; such as plating, diffusion treatment, physical and chemical vapor deposition, ion implantation, thermal spray coatings, selective hardening, hard facing, and a variety of less-used and proprietary processes. However; these processes will be described briefly and it will be …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 18–29 Read article
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Conceptualization of An Intelligent Decision Framework for Control Factors and Weld Quality Prediction
Abstract: To improve the robot's welding quality, control welding precision, optimize welding parameters, realize continuous welding quality database optimization, and increase welding defect detection, a fuzzy neural network-based intelligent decision-making system must be built. This study demonstrates how fuzzy control theory and BP neural networks may be used to identify welding issues and enhance process variables. The experimental findings indicate that, with seam classification accuracy close to 90%, enhancing welding parameters …
Published in Journal of Polymer & Composites · Vol. 11, Issue 6, 2023 · pp. 10–19 Read article
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Experimental Analysis and Optimization of Pulse TIG Welding Parameters for Dissimilar Aluminum Alloys
Abstract: Tungsten inert gas (TIG) welding is highly regarded as the primary welding method, especially for challenging metals like aluminum. Pulsed-current TIG welding has been specifically developed for welding aluminum alloys. Composite weld joints of aluminum alloys AA5052 and AA6063 find extensive use in diverse sectors such as automotive and marine applications, where significant mechanical properties and corrosion resistance are required. It is crucial to carefully select the process parameters to …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 2, 2026 · pp. 01–12 Read article
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Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
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Review in Friction Stud Welding of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications Read article
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Effect of TIG Welding Parameter of Welded Joint of Stainless Steel SS304 by TIG Welding
Abstract: TIG welding of stainless steel sheets depends on a large number of factors. Due to practical constraints, four dominant parameters were considered during experimental investigation. The values of the parameters were selected on the basis of material characteristics and equipment available in the industry for experimentation. The existing process of welding the hoarding pipes was studied. Design of experiments technique was used for planning the experiments. Optimum welding parameters were …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 18–27 Read article
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Review and analysis of the Programmable Tungsten Inert Gas Welding Machine
Abstract: The purpose of this study is to examine metal inert gas (MIG) and tungsten inert gas (TIG) welding processes. This study focuses on welding defects with various kinds of AISI- 1020 mild steel welding joints when using metal inert gas (MIG) and tungsten inert gas (TIG). The impact of different process variables on mild steel welding was looked into. In this study, the main process parameters were changed, and destructive …
Published in International Journal of Manufacturing and Production Engineering · Vol. 4, Issue 2, 2026 Read article
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Automatic Laser Welding Machine Using PLCs
Abstract: This paper presents the design and implementation of an automatic laser welding machine controlled by a Programmable Logic Controller (PLC) technology. Laser welding has gained significant attention in various industries due to its precision, speed, and efficiency. However, manual operation of laser welding systems can be labor-intensive and prone to errors. The proposed system aims to address these challenges by automating the welding process using PLC-based control. The system architecture …
Published in International Journal of VLSI Circuit Design & Technology · Vol. 2, Issue 1, 2024 · pp. 9–15 Read article
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A review on Evaluate the effect of process paramter on mechanical properties 6mm thickness SS317L weld joint for reciever application GTAW welding
Abstract: TIG welding is most important in the arc welding process. Especially of stainless steel and aluminum are more difficult to do. For better results, the optimal selection of process parameters is very important. In this work, the creator needs to decide the effect of different welding parameters like gas flow rate, current and included angle is selected. The experimental work organizes to optimize different parameter as per ASME section 9. …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 3, 2020 · pp. 1–9 Read article