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129 articles for “cutting process parameters”
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Optimization of Machining Process Parameters in Hard Turning of AISI D3 Tool Steel
Abstract: Machining operation is still irrefutably vital process in manufacturing, that involves complex relation of input parameters (like cutting speed, feed rate, depth of cut, nature of cooling, etc.) to output parameters (like surface finish, tool life, tool wear, machining time, machining cost, etc.). Numerous efforts were noticed in literature, to relate these parameters with each other so as to implement cost effective machining with least efforts. This paper presents one …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 1, 2017 · pp. 23–30 Read article
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Analysis of Machining Parameters in Wire EDM with Aluminum Alloy Using PCA and TOPSIS Approach
Abstract: Although the efficiency of traditional cutting processes is inadequate by the mechanical properties of the processed material and the intricacy of the work piece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such limitations. This paper summaries the suitable use of Taguchi’s L27 orthogonal array which takes 27 experimental runs to develop a mathematical model for correlating the interactive and higher order impacts of …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 1–11 Read article
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Evaluation of Optimal Parameters for Wire EDM Machine on En45A Alloy Steel using Taguchi and Grey Relational Analysis (GRA) Method
Abstract: The core goal of this research paper is to evaluate process parameters of wire electrical discharging machining and to find out the best parameter among the multiple responses given by machine. Wire cut machine is very accurate and precise machine which is actually manufactured to cut those material which have high strength, toughness, and hardness. This machine works on melting property; here spark is generated between the work piece and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 11–21 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Optimum Selection of Process Parameters of CNC End Milling Using Grey Relational Analysis (GRA)
Abstract: In this competitive world, to build a good quality product and productivity of any manufacturing corporation optimum selection of process parameters is very vital, when it comes to the desired dimension and tolerances in order to fulfill the purpose of the product. This paper explains the utility of grey relational analysis (GRA) for minimizing the machining time and lubrication thickness simultaneously, in vertical CNC end milling of Al-7075 T6. The …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 24–30 Read article
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Response Surface Approach of Optimization to study the Effects of Drilling Parameters in AISI-304 Stainless Steel
Abstract: The effect of cutting parameters specifically cutting speed, feed rate, drill depth and drill diameter during drilling of AISI-304 stainless steel material on automatic radial drilling machine (RM-62) at different level presents in this work. All the cutting parameters are modeled using response surface methodology (RSM). The impact of cutting speed, feed rate, drill depth and drill diameter on the machining time, average roughness and peak roughness is examined. Finally, …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 21–32 Read article
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Optimization of EDM Process Parameters with Aluminium-Fly Ash Composite using Taguchi method
Abstract: Aluminium based fly ash composites have gained huge popularity over the aluminum and its alloy. These aluminium based composites are being widely used in various applications such as automotive parts, machine cover, frames and ducts etc. Fly ash addition not only makes aluminium harder, stronger, stiffer and more wear resistant but also saves energy consumption and helps in cutting down green house emissions by utilizing almost freely available fly ash …
Published in Trends in Mechanical Engineering & Technology · Vol. 6, Issue 3, 2016 · pp. 1–6 Read article
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Optimization of Process Parameter in Electrical Discharge Machining
Abstract: This is the non-traditional machining process. The high surface finish of the material is required. More complex shape of material is required. Wire EDM is one of the nontraditional machining processes. Surface roughness and kerf width are of crucial in the field of machining processes. This paper uses the Grey relational theory and Taguchi optimization technique, in order to optimize the cutting parameters in Wire EDM for D3 steel material …
Published in Journal of Experimental & Applied Mechanics · Vol. 11, Issue 2, 2020 · pp. 4–10 Read article
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Optimal Abrasive Jet Machining Parameters for Glass Fiber Reinforced Plastics
Abstract: Abrasive jet machining (AJM) is a best choice for processing of glass fiber reinforced plastics (GFRP). Inherent to the nonlinear behavior of performance characteristics during repeated experiments are inevitable variations, attributed to measurement errors and unknown influencing input variables. This study employs the Taguchi method with an orthogonal array to systematically identify optimal input variables through a limited number of experiments. The paper introduces a direct and reliable Taguchi-based multi-objective …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 247–255 Read article
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Optimization of Multiple Performance Characteristics Using Desirability Function Analysis (DFA)
Abstract: In present days the manufacturers are facing many challenges in setting of optimal process parameters while machining in order to achieve multiple performance characteristics. The present work is to investigate the effect of the drilling process parameters on the multiple responses of Volume of material removal rate (VMRR) and surface roughness (Ra). The experiments were carried out on AA6082 material using taguchi’s L16 Orthogonal array with carbide twisted drills. The …
Published in Journal of Production Research & Management · Vol. 8, Issue 2, 2018 · pp. 23–29 Read article
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A Study on Chatter Marks in Crankshaft Pin Grinding Process Using Taguchi Technique
Abstract: Crankshaft pin grinding is a vital machining process in automotive industry. It is a finishing operation to the crankshaft of the engine, which if neglected could lead to a significant cost to the manufacturer of warranty claims. The study aims at identifying significant process parameters that are influencing the chatter marks and also setting the process parameters of the machine to get a good quality product. Chatter marks are the …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 1–5 Read article
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Hybridizing Principle of TOPSIS with Regression Metamodel Approach for the Optimization of CNC-WEDM Process Parameters
Abstract: Experiment is conducted on a Computer Numerical Control wire electric discharge machine under different conditions of process parameters. The experiment is carried out by using Aluminum Alloy AA6061 as a work material and a Brass wire as a cutting tool in CNCWEDM. This paper aims to develop a combination of DOE and Entropy based TOPSIS to solve multi response parameter optimization problems. An experimental investigation was carried out based on …
Published in Trends in Mechanical Engineering & Technology · Vol. 6, Issue 3, 2016 · pp. 18–25 Read article
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Optimization of Machining Parameters on End Milling of Steel Grade EN 8: A Review
Abstract: Nowadays, most of the machining industries are facing a challenge to achieve high quality of product at given time and reasonable price according to customer requirement. The optimization of machining parameters of manufacturing process leads to effective as well as efficient manufacturing. End milling is one of the operations of milling process, which is used to cut horizontal, vertical and inclined profile. So, generated key ways or profile should be …
Published in Trends in Machine design · Vol. 4, Issue 3, 2017 · pp. 8–11 Read article
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Optimization of Surface Roughness and Material Removal Rate for Dry Turning Operation in CNC Lathe UsingTaguchi Method
Abstract: In this work the cutting of AISI 1045 material will be carried out using CNC lathe followed by Taguchi methodology. Taguchi method is usedto formulate the experimental layout. A Taguchi L9 design of experiment (DOE) will be applied and the analysis ofvariance (ANOVA) will carried out to determine the effect of process parameters on process performance. To analysethe effect of each parameter on the machining characteristics and to predict the …
Published in Trends in Machine design · Vol. 5, Issue 1, 2018 · pp. 46–53 Read article
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Interfacial and Tribo-Mechanical Performance of a TiO₂–Castor Oil Polymeric Nanofluid During Sustainable Machining of AISI 316L Stainless Steel Under MQL Conditions
Abstract: This research examines the tribo-mechanical performance and interfacial film characteristics of a TiO₂-reinforced castor-oil polymeric nanofluid during the turning of AISI 316L stainless steel under minimum-quantity lubrication (MQL). A Taguchi L9 orthogonal array was utilized to assess the synergistic effects of cutting speed, depth of cut, and coolant composition on surface integrity, while machining experiments were performed under dry, conventional, and TiO₂-nanofluid lubrication techniques. ANOVA and multiple-regression modeling were used …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 901–914 Read article
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Experimental Investigations on Concentric Flow Dry Ultrasonic Assisted Wire Electric Discharge Machining (CFDUAWEDM) Using Regression Analysis
Abstract: This paper presents an application of concentric flow mode of dry dielectric (compressed air) supply for ultrasonic assisted wire electric discharge machining process (CFDUAWEDM). The concentric flow mode of dielectric supply using ultrasonic assistance is expected to offers improved surface integrity, environmental and operator friendliness during wire electric discharge machining (WEDM) process. Experimental set up was developed wherein, the ultrasonic vibration was applied to the electrode wire using an ultrasonic …
Published in Trends in Machine design · Vol. 3, Issue 2, 2016 · pp. 33–43 Read article
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Development and Optimization of Cold Rolled Slitting Machine Process
Abstract: Slitting machine is now widely used for dividing a wide strip into a plurality of narrow strips or for trimming the unnecessary or unacceptable edge portion of relatively wide sheet metal stock. In some cold rolling slitting machine a problem has been found that the camber is formed at the time of cutting. When the strip passes through skin pass operation, burr is formed due to friction which will result …
Published in Journal of Production Research & Management · Vol. 9, Issue 1, 2019 · pp. 1–8 Read article
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Parameters Optimization of EDM of AISI 316 Stainless Steel Material using RSM
Abstract: In this paper, cutting of SS316 material using electro discharge machining (EDM) with a copper electrode using RSM technique is discussed. Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes [1]. These methodologies are used to analyze the effect of each parameter on the machining characteristics and to predict the optimal choice for each EDM parameter such as peak current, gap voltage and pulse on time. It …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 23–29 Read article
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Investigation of Surface Finish and Vibration in Gear Hobbing
Abstract: Gear hobbing is important machining process. The process parameters are expected to influencesurface finish in gear hobbing. Depending upon service requirements, the materials of the gear maybe of different types. A desired level of surface finish and accuracy of gear tooth is neededirrespective of the material of the gear, depending upon type of applications of the gear. The changein process parameters may influence both the vibration and surface finish in …
Published in Trends in Mechanical Engineering & Technology · Vol. 11, Issue 1, 2021 · pp. 28–37 Read article
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An effort for maximizing the material removal rate during the wire cutting of difficult to machine Inconel X750 using electric discharge machining process
Abstract: The growing demand for harder materials with exceptional hardness poses a significant challenge for industries as achieving precise machining becomes increasingly tricky. The Inconel family of materials, renowned for their hardness, has been extensively studied. However, with the continuous introduction of new materials, the scope of research remains vast. In this context, Inconel X750, a corrosion and oxidation resistance, nickel-chromium-based alloy with excellent hardness, has gained attention. Despite its significance, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 1–17 Read article