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60 articles for “Microstructural design”
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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IoT-Enabled Polymer–Gel PCM Composites for Intelligent Thermal Management in Solar Facade Applications
Abstract: The present study investigates the development of a multifunctional polymer–gel phase change composite designed for solar façade applications with integrated real-time thermal monitoring capability. A crosslinked polyvinyl alcohol–borax matrix was employed as a three-dimensional polymer scaffold to encapsulate paraffin-based phase change material, ensuring leakage-free operation and structural integrity under repeated thermal cycling. Graphite nanoplatelets were incorporated as thermally conductive nano-fillers to enhance heat transfer through the polymer composite via percolation-driven …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 99–111 Read article
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Recent Developments in Polymer Concrete: Considerations for Materials, Performance, and Sustainability
Abstract: In modern infrastructure Growing need of durability and environmental has driven interest in polymer concrete (PC) as an alternative to conventional cement-based materials. This review critically evaluates recent developments in polymer concrete with emphasis on material innovations, performance characteristics, and sustainability aspects. Demonstration of Advanced polymer binders (e.g. epoxy, polyester and vinyl ester resins) shown significant improvements in mechanical strength, adhesion and chemical resistance. Investigation indicates that use of nanomaterials …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 910–920 Read article
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Enhanced Sensitivity Iontronic Pressure Sensor Gauge Using Laser-Created Micro-Pyramid Structures for Wide Linear Range
Abstract: The achievement of high sensitivity, ultrahigh pressure resolution, and great linearity across a wide pressure range under huge pressure preloads remains a challenge despite the substantial development of flexible capacitive pressure sensors. Here we offer an ultrathin ionic layer-integrated microstructure creation process that is configurable. At 1700 kPa, the sensor's linear range sensitivity is 33.7 kPa-1; at 2000 kPa, the pressure resolution is 0.00725%, and the detection limit is 0.36 …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 107–118 Read article
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Influence of Die Design Parameters and Mechanical Properties of AA5083 Through Equal Channel Angular Pressing Technique
Abstract: Refinement of the grain structure in bulk Materials is achieved using the Equal Channel Angular Pressing process. The material is pass through a die in this procedure that has two channels that meet at a particular angle. Finer grains are formed as a result of the material's deformation when it passes through die. The creation of ultra-fine grains is influenced by a number of die design characteristics. The effects of …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 2, 2024 · pp. 33–47 Read article
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Process Parameters Optimization of Fiber Laser Cladded SS316 Surface Using RSM Analysis
Abstract: This paper presents the laser cladding experiments on the surface of SS316 to study the variations in process parameters, such as scanning speed (100-250 mm/min), laser power (50-250 W), and % volume of B4C (5- 25%) + SS316 powder on the mechanical, metallurgical and tribological performance of the modified surface. A central composite design (CCD) was used to develop the response surface methodology (RSM) to design the experiments and for …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 186–201 Read article
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Hybrid Polymer Composites Reinforced with Coconut Shell Fillers and Silica Fume: Synergistic Effects of Industrial By-Products : A Comprehensive Review
Abstract: The increasing requirement of sustainable and high-performance engineering materials has led to increased research in hybrid polymer composites comprising sustainable fillers in the form of renewable biomass or industrial by-products. Among the various bio-fillers that exist, coconut shell filler is gaining much prominence due to its low density, high content of lignin, hardness, and abundance as agricultural waste. Another industrial by-product that is rich in amorphous silica and possesses high …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Biopolymer–Cement Hybrid Panels from Recycled Paper Mill Reject: Experimental Characterisation and Machine Learning Optimization
Abstract: The increased rate of the accumulation of industrial residues in the developing countries is a major cause of concern for the environment. The current study brings forth the use of industrial residues in the form of the production of eco-friendly building materials as a sustainable approach to their valorization. The valorization of recycled paper mill reject, a cellulose-based biopolymeric industrial residue, is being addressed in this study as a reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 67–90 Read article
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Design of a Geopolymer Based on Fly Ash and Metakaolin with a Solid, Liquid, and Powdered Alkaline Activator at High Temperatures
Abstract: In this work, the fresh and hardened properties of geopolymer concrete activated using solid, liquid, and powder alkaline activator systems, including fly ash and different amounts of metakaolin, are examined. Compressive and flexural strengths were assessed at 7 and 28 days in accordance with IS 516 (1959). Workability was evaluated using a slump test in accordance with IS 1199 (Part 2): 2018. At an ideal replacement level of 30%, the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 712–726 Read article
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Material-Level Degradation of Magnetorheological Fluids Under Long-Term Cyclic Shear
Abstract: The long-term functional stability of magnetorheological fluids (MRF) remains a key limitation for their reliable use in adaptive systems and continuously operated magnetorheological devices. In this study, the intrinsic evolution of rheological properties in a commercial MRF (MRC-C1L) is systematically examined under prolonged cyclic loading, with the aim of isolating material-level degradation mechanisms independent of device-related effects. The fluid was subjected to 120,000 low-strain oscillatory shear cycles under a constant …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 101–112 Read article
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Recent Progress in Near-Surface Mounted Fiber-Reinforced Polymer Strengthening Systems: Composite Materials, Adhesive Technologies, and Interfacial Bonding
Abstract: Fiber-reinforced polymer (FRP) composites have emerged as one of the most promising classes of advanced engineering materials for structural strengthening and rehabilitation owing to their high specific strength, excellent corrosion resistance, fatigue durability, and design flexibility. Among various strengthening approaches, near-surface mounted (NSM) systems have gained significant attention because they provide enhanced bond performance, improved protection against environmental exposure, and superior utilization of FRP reinforcement compared with conventional externally bonded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Study on Partial Replacement of Cement with Pinus Fiber and Nano Silica in M30 Concrete Paver Blocks: A Fiber-Reinforced Polymer-Cement Composite Approach
Abstract: This study investigates the partial replacement of cement in M30 grade concrete paver blocks using nano silica and Pinus fiber, with a primary focus on mechanical performance, sustainability, and long-term durability and promoting sustainability. Portland cement, a major contributor to global CO₂ emissions, can be partially substituted using supplementary materials to create eco-efficient construction solutions. Nano silica, due to its high pozzolanic reactivity and ultrafine size, improves the microstructure and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 63–76 Read article
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ANN Approach to Forecasting the Strength of Nano Silica Incorporated Geopolymer Composite
Abstract: Coal and steel industry by-products, such as fly ash (FA) and blast furnace slag (GGBS), have gained significant attention as precursors for geopolymer concrete (GPC) due to their high aluminosilicate content, offering a sustainable alternative to conventional cement. Nano silica (NS), recognized for its exceptional pozzolanic activity and ability to refine microstructure, has shown potential to enhance the mechanical and durability properties of GPC. This study investigates the influence of …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 267–278 Read article
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Advanced Fiber-Reinforced Polymer Composites: Processing, Nano-Modified Adhesive Technologies, Interfacial Engineering, Durability, and Structural Applications—A Comprehensive Review
Abstract: Fiber reinforced polymer (FRP) composites are considered to be one of the most universal categories of advanced engineering materials owing to their unique properties such as outstanding strength-to-weight ratio, corrosion resistance, fatigue durability, and wide opportunities for design. Innovations in the fields of fiber reinforcement, polymer matrix system, composite manufacturing technologies, and nano-modified adhesives technology have greatly extended the range of applications of this type of materials in aerospace, automotive, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 980–990 Read article
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3D Printing of Polymer-Based Functionally Graded Materials: Recent Developments and Challenges
Abstract: Additive manufacturing (AM), specifically 3D printing, has become a useful technique for fabricating functionally graded materials (FGMs) because it can facilitate the spatial distribution of materials. Polymer FGMs (P-FGMs) have gained a great deal of interest due to their lightweight, customizable, multifunctional properties. In comparison to conventional fabrication, 3D printing allows better control of composition and microstructure, which results in materials with controlled mechanical, thermal, and biological properties. This review …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 338–347 Read article
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Mechanical Performance Evaluation of Brachyuran Shell Particle-Infused S-Glass Fibre Epoxy Polymer Composites
Abstract: Epoxy composites bio-filled with brachyuran crab shell powder and reinforced with S-glass fibres at different loadings (2%, 4%, and 6%) are tested for their mechanical properties in this work. Using modest amounts of filler significantly improved hardness, ultimate tensile strength, and flexural strength in the empirical data. The largest increase in hardness was 64.42% at 4% filler, up from 26.22% at 2%; however, there was a dramatic decrease to 13.11% …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 500–507 Read article
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Experimental Evaluations of the Tensile and Impact Characteristics of Polypropylene Composites Reinforced with Hybrid Fibers
Abstract: In marine engineering design, polymeric composites reinforced with natural fibers are frequently used. Through hybridization, natural fiber plastic composites' mechanical properties can be improved. Assessing the performance of recycled newspaper fiber (rNF) and rNF/glass fiber (GF) hybrid polypropylene composites is the aim of the current experiment. Using maleic anhydride (MA) as a coupling agent, the effects of GF loading on the impact strength and tensile behavior of composite materials with …
Published in Emerging Trends in Chemical Engineering · Vol. 12, Issue 1, 2025 · pp. 30–39 Read article
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Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
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Role of Fatigue and Creep in Structural Damage: A Comprehensive Review
Abstract: Fatigue and creep are two critical degradation mechanisms that significantly influence the structural integrity and longevity of engineering materials. These phenomena arise due to different loading and environmental conditions but often coexist in various industrial applications, leading to severe material degradation over time. Fatigue primarily results from cyclic loading, where repeated stress variations induce microstructural damage and crack initiation, ultimately causing catastrophic failure. Conversely, creep occurs under sustained stress at …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 1, 2025 · pp. 22–26 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article