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86 articles for “weld joint”
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A Study on Factors Affecting the Tensile Welding Strength of Joint Using Taguchi Methods: A Review
Abstract: The welding process over the period of time has grown into a more formidable process. Its application has also increased manifolds. However, with the increase in applications, it is also important to know the about the factors which affects the most on the strength of the welds. In this paper, the tensile strength of the welded joint has been considered. The factors considered for the research are on the basis …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 2, 2020 · pp. 1–4 Read article
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Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
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Optimization of process parameters of MIG welding on AISI-SAE1060 Standard Carbon Steel by Taguchi technique
Abstract: The quality of weld joint depends on many input process parameters however, this research paper focuses only on the optimization of input process parameters like welding current, electrode diameter and plate thickness; and analyses the effect of these process parameters on the butt- weld joint strength by using Taguchi technique. In our experimental work, welding currents of 150,180,210 Amp; electrode wire diameter of 0.80, 1.2, 1.6 mm and base metal …
Published in Trends in Machine design · Vol. 5, Issue 2, 2018 · pp. 14–20 Read article
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Review in Friction Stud Welding Of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications · Vol. 8, Issue 3, 2021 · pp. 19–24 Read article
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A Review of Recent Advancements in the Field of Friction Stir Welding of Dissimilar Joints Made of Aluminium and Magnesium
Abstract: Friction stir welding (FSW) stands at the forefront of welding technology, offering a promising avenue for joining dissimilar metals like aluminum and magnesium. These metals, renowned for their exceptional properties such as ductility, thermal conductivity, low density, and impressive weight-to-strength ratios, find wide utility across numerous industrial sectors. However, traditional fusion welding methods often struggle to effectively join aluminum and magnesium due to their disparate physical and chemical characteristics. FSW …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 134–142 Read article
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Fatigue Study of Friction Stir Welded and TIG Welded AA 6061 Alloy Similar Joints
Abstract: In this study, Al-Mg-Si alloy plates in 4 mm thickness that are particularly used for aerospace and automotive industries were welded using Tungsten Inert Gas (TIG) welding and Friction Stir Welding (FSW) methods as similar joints with one side pass with parameters of varying tool rotation, weld speed and 2.3 degree tool tilt angle. Tensile tests results showed high yield stress values for FSW joints. Micro Vickers hardness test gave …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 1, 2020 · pp. 12–21 Read article
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Impact of Tool rotating speeds on the Mechanical characteristics of dissimilar friction stir-welded AZ80A-Mg – AA6061-Al joints
Abstract: In this investigation, separate AA6061-Al and AZ80A-Mg alloy plates were effectively joined through stir welding with friction. We looked closely at the weld joints' characteristics, especially their mechanical aspects. In the experiment, here were multiple tool rotating rates (rpm) of 800, 1000, 1200, 1400, and 1600 used. A cylindrical pin-equipped tool featuring a tapered profile was utilized, inserted into the AA6061 alloy plate is offset by 0.5 mm, while maintaining …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 161–168 Read article
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Combined Effect of Welding Speed and Tool Pin Profiles on Tensile properties of FSWAA6061-T6 Joint
Abstract: Friction stir welding is a solid state welding process for joining two similar and dissimilar materials, in which non-consumable tool with rotary motion along with transverse motion with intimate contact to weld coupon generates sound joint. In this study, tool rotation speed, tool travel speed and tool pin profile are taken to know their effect on mechanical properties of AA6061-T6. The main objective for this research is to evaluate the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 24–31 Read article
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Polymer-Inspired Underwater Friction Stir Welding of Aluminum–Copper Composite Joints
Abstract: The problem of high-performance dissimilar joints and their compatibility with polymer and composite engineering applications is the impetus to the current work. This paper seeks to investigate the possibility of applying the polymer-based composite ideas with underwater friction stir welding (UWFSW) to improve the performance of AA5083 aluminumcopper joints. To achieve this a systematic experimental method was followed by varying the tool rotational speed, traverse speed and tilt angle and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 372–383 Read article
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Fillet Weld Analysis Utilizing ANSYS: Study of Meshing Method
Abstract: The present paper discusses about all the aspects of the fillet weld–weld types, weld geometries, boundary conditions have been reviewed. A wide amount of literature survey has also been conducted. Weld toes and weld roots are the section where maximum stress is developed, also called as stress concentration zone. The present paper focuses on the fillet or T-joint type weld joint. ANSYS—a Finite Element (FE)—has been used to simulate the …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 1, 2016 · pp. 49–56 Read article
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Heat Transfer by Arc Welding for A Similar Material Joint
Abstract: Electric arc welding (EAW) is a traditional fabrication process used in wider domestic, commercial and industrial application. Welding is a joining of two materials with the application of heat at the molecular level with the application of heat and pressure. Many materials used for welding application for different joining process. Maraging steel is special steel used for production of different air-craft components. Maraging material is used for heavy tools, producing …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 1–13 Read article
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Review on Investigation of Tailor Welded Blanks of Dissimilar Aluminum-Magnesium Alloys and Hybrid Carbon Composites
Abstract: Reduction in weight, better fuel efficiency and cost effectiveness are the salient attractive features of Aluminum-Magnesium alloys and carbon composite materials. By making use of tailor welded blanks of dis similar materials of different strengths at appropriate locations in automobile outer body, one can achieve these objectives. At the same time, fabrication of these Tailor Welded blanks of Aluminum-Magnesium alloys, next generation carbon composite materials by usual fusion welding processes …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 66–73 Read article
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Characterisation of FSW Joints of Aluminium and Titanium Alloys: A Review
Abstract: AbstractThis paper presents a review on friction stir welding of different aluminum and titanium alloys. Aluminum alloys are most widely used in automotive, aerospace and ship building industries as high strength-to-weight ratio materials. Titanium alloys are also attractive in these fields due to their high specific strength and good corrosion resistance. In some special applications, the complementary characteristics of Ti and Al are required, such as increased strength, low weight …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 25–29 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Review in Friction Stud Welding of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications Read article
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EXPERIMENTAL INVESTIGATION OF WELDING PROCESS PARAMETERS ON MECHANICAL PROPERTIES FOR TIG WELDED AUSTENITIC STAINLESS STELL 304 JOINTS
Abstract: Minimally invasive surgeries are the most elusive, yet highly demanded subset of surgeries which requires precise knowledge of the pertinent patient. Compared to conventional surgeries, minimally invasive surgeries are characterized by less pain, low risk of infection, lesser scarring, etc. In the status quo, doctors use intuition through experience to determine the parameters for surgery such as the force required to cut, size of cut, depth of cut, etc. With …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 6–9 Read article
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Experimental Analysis and Optimization of Pulse TIG Welding Parameters for Dissimilar Aluminum Alloys
Abstract: Tungsten inert gas (TIG) welding is highly regarded as the primary welding method, especially for challenging metals like aluminum. Pulsed-current TIG welding has been specifically developed for welding aluminum alloys. Composite weld joints of aluminum alloys AA5052 and AA6063 find extensive use in diverse sectors such as automotive and marine applications, where significant mechanical properties and corrosion resistance are required. It is crucial to carefully select the process parameters to …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 2, 2026 · pp. 01–12 Read article
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An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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Fabrication and Optimization of Process Parameters for Friction Stir Welding AA7075+10%wt.SiC Composite by Taugchi Method
Abstract: Aluminium alloy 7075 as matrix and silicon carbide (SiC) as reinforcement has been widely used in aircrafts and space industries because of high strength to weight ratio. Fusion welding of this Aluminium Metal Matrix Composite (MMC) will lead to many problems such as porosity, micro-fissuring and hot cracking. However, friction stir welding (FSW) can be used to weld this MMC without above mentioned defects. Objective of this investigation are fabrication …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 102–112 Read article