Search
34 articles for “thermoplastic processing”
-
Structure-Property-Process Relationships in BNNS-Modified PEEK Nanocomposites for High-Performance Applications
Abstract: This study reports the design and performance evaluation of boron nitride nanosheet (BNNS)-reinforced polyetheretherketone (PEEK) nanocomposites fabricated using melt compounding and high-temperature Fused Filament Fabrication (FFF). PEEK, a high-performance thermoplastic, was reinforced with BNNS at 0.5–5wt.% to enhance mechanical, thermal, and tribological functionalities for advanced engineering use. Composite filaments were extruded and printed using a modified Bambu Lab FFF printer. Mechanical testing revealed a peak tensile strength of 108 MPa …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 867–888 Read article
-
A Sustainable and Green Prototyping Framework for Low-carbon and Resource-efficient Virtual Product Development
Abstract: The increasing emphasis on sustainable manufacturing has intensified the need for environmentally responsible design and development methodologies for polymer and polymer-composite materials, where material selection, processing routes, and waste generation play a critical role in overall environmental impact. This paper presents a Sustainable and Green Prototyping (SGP) framework that integrates Virtual Prototyping (VP), Life Cycle Assessment (LCA), and multi-objective optimization to systematically reduce carbon footprint, energy consumption, and material waste …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 459–471 Read article
-
Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article
-
Substantial Enrichment of Mechanical, Thermal and Electrical Properties of Thermoplastic Polyester Elastomer by Melt Blending with Nano-ZnO
Abstract: Polymers are more reinforced with nano metal oxides, a completely flexible composite of engineering that simplifies the way of exhibiting good mechanical and chemical features. Polymer mixtures represent a very vital field in the handling of innovative ingredients, which have better features than net polymers. Polymer mixtures are able to deliver ingredients with prolonged useful features beyond the range that can be achieved from a single polymer equivalent. A methodical …
Published in Emerging Trends in Chemical Engineering Read article
-
Effect of Process Variables on the Mechanical Characteristics of form Fabricated Materials
Abstract: Additive manufacturing prominent rapidly advancing technologies for producing 3D-printed products. Initially developed by stratasys, FDM technology emerged during the 1980s. This additive manufacturing technique builds products by extruding semi-molten material through a nozzle onto a platform. PLA and ABS are among numerous thermoplastics that are commonly used as filaments in this procedure. Purpose of research was to observe the effect of variables such as infill percentage, bed temperature, printing speed …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 3, Issue 2, 2025 · pp. 32–39 Read article
-
Polyurethane: Chemistry, Production, Applications, and Future Prospects—An Overview
Abstract: Polyurethane (PU), a class of versatile polymers, has emerged as one of the most significant materials in modern industry owing to its remarkable mechanical strength, elasticity, durability, and resistance to abrasion, chemicals, and environmental degradation. Its wide range of tunable properties has made PU indispensable across multiple sectors, including fashion, automotive, manufacturing, biomedical, coatings, and construction. This review emphasizes the diverse applications of polyurethane and explores how its unique chemistry …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 3, 2025 · pp. 17–25 Read article
-
Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
-
Advanced Fiber-Reinforced Polymer Composites: Processing, Nano-Modified Adhesive Technologies, Interfacial Engineering, Durability, and Structural Applications—A Comprehensive Review
Abstract: Fiber reinforced polymer (FRP) composites are considered to be one of the most universal categories of advanced engineering materials owing to their unique properties such as outstanding strength-to-weight ratio, corrosion resistance, fatigue durability, and wide opportunities for design. Innovations in the fields of fiber reinforcement, polymer matrix system, composite manufacturing technologies, and nano-modified adhesives technology have greatly extended the range of applications of this type of materials in aerospace, automotive, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 980–990 Read article
-
Viscoelastic Behavior and Wrinkle Formation in Cotton- Polyester Garments: A Data-Driven Approach for Textile Care
Abstract: This study investigates the wrinkle behavior of cotton-polyester blended fabrics by analyzing data from over 1,200 store-handled garments. Integrating concepts from polymer chemistry and computer vision, it aims to establish a smart textile care framework based on fiber-specific wrinkle characteristics. The research identifies how cotton’s hydrophilic and non-elastic structure results in increased wrinkling, while polyester’s thermoplastic and crystalline properties enhance wrinkle resistance. Elastomeric fibers like Lycra contribute to wrinkle recovery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 50–60 Read article
-
Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
-
Polymer Chemistry-Driven Design of a Severable Dental Prophylaxis Instrument: Leveraging PEEK and Composites for Enhanced Functionality
Abstract: Polymer chemistry unlocks new possibilities for dental prophylaxis instruments by leveraging molecular design for enhanced functionality. This study explores Polyether Ether Ketone (PEEK), a semi-crystalline thermoplastic, in a novel instrument with a severable working end, featuring a tubular structure with internal screw threads (0.5–0.8 cm) anchoring replaceable elements via a threaded mechanism. PEEK’s aromatic backbone, alternating ether and ketone groups, yields a tensile strength of ~100 MPa, chemical inertness against …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 869–877 Read article
-
An Overview of Natural Fibers and Fillers Reinforced Polymer Composite Materials
Abstract: Polymer composite materials reinforced with natural fibers and fillers are drawing wide spread attention due to their sustainability, eco-friendliness, and a replacement of conventional synthetic composites. Such materials combine strength and stiffness of natural fibers like jute, hemp, flax, and sisal with flexibility and durability of polymer matrices, including thermoplastics, and thermosets. The paper reviews some developments, properties, and applications of natural fiber-reinforced polymer composites (NFRPCs), focusing on their merits, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 78–92 Read article
-
ML-Based Predictive Modeling of Mechanical Properties in 3D-Printed Polymer Composites for IoT Applications
Abstract: This study aims to develop an interpretable and high-accuracy machine learning framework for predicting the mechanical properties of 3D-printed fiber-reinforced polymer composites, with a focus on structure–property correlations relevant to polymer processing and functional performance. Composite specimens based on PLA and ABS matrices were fabricated using FDM with varying weight fractions (5–20 wt%) of carbon and glass fibers. Standardized mechanical testing (ASTM D638, D256, D790) was performed to evaluate tensile …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 61–78 Read article
-
Fabrication and Characterization of PLA-CSP Composites via FDM for Biodegradable Food Packaging
Abstract: In light of the growing need for environmentally friendly alternatives to conventional plastic packaging, this study presents the design of a food-grade, biocompatible packaging material composed of Polylactic Acid (PLA) and packed with coconut shell powder (CSP). One of the most well-known thermoplastic polymers, PLA is produced from renewable resources like sugarcane or maize starch. Its nontoxicity, biodegradability, and adherence to food safety standards and regulations provide energy. Unfortunately, PLA's …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1016–1025 Read article