Search
62 articles for “surface roughness (RA)”
-
Enhancing Chatter Resistance in Deep Hole Boring Through Modified Tool Design: A Study on Impact of Length-To-Diameter (L/D) Ratio
Abstract: Deep hole boring is a specialized machining process crucial for creating precise bores with high length-to-diameter (L/D) ratios, particularly vital in aerospace, automotive, and oil and gas industries. The L/D ratio is pivotal for stability and performance. Chatter, a detrimental vibration phenomenon, is a significant concern in deep hole boring, influenced by the L/D ratio. Higher L/D ratios increase chatter, leading to poor surface finish and reduced tool life. Longer …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 24–33 Read article
-
Experimental analysis of wind turbine blade (HAWT) with recycled carpet waste polymer composite material
Abstract: The term "carpet" is often used interchangeably with "rug," but there is a technical distinction. Rugs are generally smaller and can be easily moved, while carpets are typically larger and cover a significant portion of the floor. Carpets are commonly used to enhance the comfort of indoor spaces, provide insulation, and contribute to the overall design and atmosphere of a room. Polymer composite materials also known as polymer matrix composites …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 259–265 Read article
-
Optimization of Machining Parameters of EN-27 Material Using Wire Electric Discharge Machining (WEDM)
Abstract: The optimization of Wire Electrical Discharge Machining (WEDM) parameters for EN-27 alloy steel, a high-strength material widely utilized in mechanical and structural applications, is the subject of this study's methodical analysis. Due to its hardness and poor machinability by conventional methods, WEDM is preferred for achieving precise dimensional accuracy and surface integrity. The primary objective of this work is to enhance machining performance by identifying optimal process parameters influencing Material …
Published in Journal of Production Research & Management · Vol. 16, Issue 1, 2026 · pp. 32–36 Read article
-
Review of the Impact of Artificial Roughness in Solar Air Heaters
Abstract: Artificially roughening the heated surface of solar air heaters is a practical and affordable method to significantly increase the rate of heat transmission. Roughing up the surface can improve the design of a solar air heater (SAH) duct. The use of baffles, fins, ribs and grooves improves heat transmission in the SAH. Various efforts were made to improve heat transfer rates through duct employing these components, which resulted in significant …
Published in Trends in Machine design · Vol. 11, Issue 1, 2024 · pp. 1–9 Read article
-
Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
-
Influence of Mechanical Parameters on Corrosion Behavior of Metal Coupons in Simulated Environmental Conditions
Abstract: This study investigates the influence of mechanical parameters—namely applied stress, surface roughness, and deformation history—on the corrosion behavior of metal coupons exposed to corrosive environments. Mild steel and aluminum alloy specimens were prepared with controlled variations in tensile stress, polishing grades, and cold-working levels to simulate real-world mechanical influences. These coupons were immersed in a 3.5% NaCl solution under ambient conditions, and their corrosion rates were monitored over a 30-day …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 6–12 Read article
-
Predictive Modeling of Polymer Composites for Medical Implants Using Artificial Intelligence Techniques
Abstract: The use of polymers in biomaterials was now key to designing the next generation of medical implants, which need to be strong and also compatible with living tissue. Tests for biocompatibility, such as those done in the laboratory and by doing experiments on animals, require much time and many resources, so the need for computer-based approaches becomes clear. An artificial intelligence approach was provided in this study to determine how …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 665–692 Read article
-
Design and Development of an Automated Robotic Algorithm for Blasting, Painting, and Barnacle Cleaning of Offshore Structures
Abstract: Marine surface maintenance tasks such as barnacle removal, abrasive blasting, and protective painting are traditionally carried out using manual methods that are labor-intensive, hazardous, and prone to variability in quality. These challenges are particularly significant for offshore structures, where harsh environmental conditions and restricted accessibility increase operational risks and maintenance costs. This paper presents the design and evaluation of an autonomous robotic system for automated surface preparation and coating of …
Published in Journal of Offshore Structure and Technology · Vol. 13, Issue 1, 2026 · pp. 1–12 Read article
-
Mechanisms of Crystal Growth: From Spiral Steps to Surface Adhesion
Abstract: Crystal growth is a complex interplay between thermodynamic stability and kinetic processes, influenced heavily by the conditions under which crystallization occurs—particularly the degree of supersaturation. This abstract outline three principal regimes of solution-grown crystal growth: defect-driven, two-dimensional, and adhesive growth. At low supersaturation, growth is facilitated at surface defects, such as screw dislocations, where energy barriers to attachment are minimized. This results in the formation of spiraling steps that propagate …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 1, 2025 · pp. 46–31 Read article
-
Hybrid Additive-Subtractive Manufacturing of Multi-Material Functionally Graded Components: Integration of Laser Powder Bed Fusion with High-Speed CNC Finishing for Aerospace Applications
Abstract: The synergy involved in the merging of additive and subtractive manufacturing technologies is the game changer to generate multi-material functionally graded components to be used in the aerospace industries. The paper is an in-depth review of a proposed hybrid additive-subtractive manufacturing, which synergistically merges laser powder bed fusion (LPBF) fashioning with rapid computer numerical control finishing production processes. The multi-material deposition, thermal issues, and optimization of post-processing are the challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 398–418 Read article
-
An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
-
Technical Review Of Manufacturing Defects In Cold Forged M6 Nuts
Abstract: This review delves into the intricacies of M6 cold forged nuts, a pivotal component in many assemblies. These nuts are essential for maintaining structural integrity, yet their production can often lead to defects that compromise their performance. Key issues include material flaws, such as impurities and inconsistencies, dimensional inaccuracies that can affect fit and function, and surface roughness that can impact the nut's strength and durability. Material flaws can arise …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 01–06 Read article
-
Properties of ZnO Thin Film deposited on Flexible Substrate using RF Sputtering
Abstract: Semiconductor materials demand is increased in recent years, due to new emerging technologies. There is need to find the alternate for silicon in electronics industry, as silicon is brittle in nature and has low efficiency, which makes it unsuitable for transparent and flexible device. Zinc oxide (ZnO) is emerging as popular choice of researchers due to its wide range of properties, abundancy and non-toxicity. This work explores the properties of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 50–56 Read article
-
Optimizing Glass to Metal Composite Seal Performance: An integrated Approach with Artificial Neural Network, Multiple Regression, and Taguchi
Abstract: Composite materials, particularly glass to metal composites, are critical components in solar receiver tubes, where vacuum leakage can significantly compromise the efficiency of solar plants. This research addresses the technical barriers associated with the development of durable and high-quality glass to metal composite seals. We investigate the principles that can enhance the physical and chemical properties of these composite seals, focusing on the incorporation of TiO2 and MgO nanoparticles into …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 418–435 Read article
-
Testing of Efficiency of Wind Turbine Blade NACA2415 Aerofoil Type Using Recycled Carpet Waste Polymer Composite Material
Abstract: In 2020, over 50% of residential properties in the United States were outfitted with carpet flooring, boasting an average longevity ranging from 10 to 18 years. Carpets are crafted from various fibers, including woven nylon, polyester, polypropylene, or wool fibers. Historically, nearly 6 billion pounds of discarded carpets were directed to landfill sites, perpetually undergoing decomposition processes. My current project entails the fabrication of a wind turbine blade utilizing a …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 314–324 Read article
-
Study of pH Behaviour of Slurry on Surface Morphology of Copper Material with Single Pole Magnetic Abrasive Finishing Process
Abstract: The chemical oxidizers—sodium hydroxide, Marshall’s acid salt, and hydrogen peroxide—were effectively employed in the wet polishing of copper using the SPMAF experimental setup. The manuscript explores preparation of slurry used for polishing copper material using single pole magnetic abrasive finishing (SPMAF) framework. The slurry contains distilled water, 1200-grit aluminum oxide abrasives, sodium hydroxide (NaOH), potassium persulfate (K₂S₂O₈), and hydrogen peroxide (H₂O₂), combined in precise amount. Specifically, 100 ml of distilled …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1887–1896 Read article
-
A review on the Enhancing Heat Exchanger Efficiency with CuO/Water Nanofluid in a Shell and Helical Coil System
Abstract: Over the years, there has been a lot of focus on improving heat transmission by utilizing various approaches in an effort to make heat exchangers smaller and less expensive. The following methods have been found to be the most successful in increasing heat transfer rate in heat exchangers: Nano-Fluids, first (3) Rubbing heat exchanger surfaces rough. (2) Inserting fluid tabulators. However, a combination of all three approaches or any two …
Published in Trends in Mechanical Engineering & Technology Read article
-
Multi-Objective Optimization of Carbon-Glass Fiber Polymer Drilling Process Based on Fuzzy Grey Entropy Weighing Method
Abstract: In recent years, the machining characteristics of hybrid fiber polymer composites have garnered significant research attention due to their growing industrial applications. This study specifically focuses on the drilling of hybrid carbon-glass fiber reinforced (CGFR) epoxy composites, fabricated using the hand layup technique. The key machining characteristics evaluated in this drilling process include surface roughness and circularity error. The influence of critical drilling process parameters, such as spindle speed, drill …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 100–112 Read article
-
Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
-
Perspectives of 3D-Printed Polylactic Acid-Based Composites Reinforced with Natural Fibers
Abstract: The growing demand for sustainable and biodegradable materials has led to the development of polylactic acid (PLA)-based composites reinforced with natural fibers. This study investigates the mechanical, thermal, printability, and environmental performance of 3D-printed PLA/Natural Fiber composites, addressing key challenges in fiber-matrix compatibility, structural integrity, and biodegradability. Natural fiber reinforcement enhanced Young’s modulus and flexural strength, but excessive fiber content led to agglomeration, reduced tensile strength, and increased brittleness. Thermal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 649–664 Read article