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37 articles for “stir casting technique”
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Studies on Erosion Wear Behavior of Aluminum-3 Magnesium-10 Silicon Carbide Composite
Abstract: Aluminum-based metal matrix composites (MMCs) offer potential for advanced structural applications when high specific strength and modulus as well as good elevated temperature resistance along with light weight are important. In the present work, aluminum alloy-silicon carbide composite (Al-3Mg-10SiC) is developed using the stir-casting technique and is subjected to study the wear behavior. Solid particle erosion on Al-3Mg-10SiC was conducted. Implementation of design of experiments (through Taguchi and statistical techniques) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 3, 2013 · pp. 39–50 Read article
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Synthesis and formability of Al/(Fe-Mn) particulate compositeusing stir casting
Abstract: Demand for lightweight and fuel economy by automotive and aircraft industries focuses to explore different materials. Alloys and composites developed with same objective to obtain superior desired mechanical properties compatible for such intended applications. However, alloy consider as solid solutions with metallic properties and cannot mix with primary major element in random proportions. This forced researcher community to develop composites, which are heterogeneous solid solutions or multi-phase materials comprising matrix …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 · pp. 80–88 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Characterization and Fabrication of Hybrid Matrix Composites of AZ91E Metal with Distinct Reinforcements of Fly Ash and ZrO2
Abstract: The current work choose the characteristics of (Magnesium composite) AZ91E-ZrO2-Fly ash Hybrid Metal Matrix using the regular analytic system. The chosen materials for this purpose are fly ash and ZrO2 in equivalent load extents, Stir casting uses a vortex technique to produce composite materials. A comprehensive experimental investigation was conducted to assess the performance characteristics of AZ91E-ZrO2-Fly ash during the cold upsetting process. The study involved utilizing AZ91E magnesium alloy …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 Read article
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Study of Mechanical and Tribological Properties of CSAp Reinforced LM25 MMC
Abstract: Aluminum Matrix Composites (AMCs) allude to the sort of light weight elite aluminum driven material matrix. AMCs comprise of a non-metallic reinforcement which included into aluminum grid which offers worthwhile properties over base material. Reinforcements like Sic, CSAp, B4C, Al2O3, TiC, TiB2, TiO2 are typically liked to enhance the mechanical properties. Here aluminum LM25 is chosen as framework material, while coconut shell powder is chosen as support (reinforcement) material. Coconut …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 2, 2018 · pp. 28–32 Read article
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A Comprehensive Review of Magnesium Matrix Composites (MMCs) and Its Manufacturing Techniques
Abstract: Magnesium matrix composites (MMCs) can overcome the mechanical properties of magnesium alloys by adding reinforcements. These MMCs have properties of hydrogen storage, high specific stiffness and strength, superior dimensional stability, exceptional shock absorption capability, and excellent electromagnetic shielding. No other component can compare with these unique and remarkable capabilities. In recent days, the MMCs have become more attractive in many industries, like aerospace, defense, automotive, electronic packaging and also in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1040–1050 Read article
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A Literature Review on Al-Si-TiB2 In-situ Metal Matrix Composites
Abstract: This review focuses on various aluminium alloys as matrix materials used for synthesis of in-situ metal matrix composites(MMCs) with different reinforcements like graphite, Al2O3, SiC, TiB2 and so on for their excellent characteristic properties. Taking their limitations into account, tailoring the physical, mechanical as well as wear properties of these composites with the use of appropriate type and amount of reinforcement along with optimum process parameters has also been investigated …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 2, 2019 · pp. 7–19 Read article
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Processing of Magnesium Metal Matrix Composite Reinforced with Graphene Nano Platelets through Vacuum Stir Casting and Investigating its Mechanical Behaviour
Abstract: AbstractThe application of metal matrix composites (MMCs) as structural engineering materials has received increasing attention in recent years. Their high strength and toughness at elevated temperatures coupled with low-density makes them suitable for use in applications where conventional engineering materials, such as steel are used. MMCs exhibit significantly higher stiffness and mechanical strength compared to matrix alloys, but often suffer from lower ductility and interior fracture toughness. MMCs have the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 21–29 Read article
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An Experimental Investigation of Process Parameters for Aluminum Alloy Composites
Abstract: The objectives of this work are to develop an aluminum alloy composites and investigate machining process parameters effect on the tool wear rate for composites. The composite is enhanced using silicon carbide and graphite. The composite is made by a method called stir casting. Furthermore, it is investigated both mathematically and experimentally. This study takes trial on aluminum alloy composite to see output characteristics tool wear rate are affected by …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 185–193 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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Drilling Parameters Optimization in LM6/B4C/Fly ash Hybrid Composites by Taguchi Technique
Abstract: Aluminium matrix composites (AMCs) are challenging to machine due to its abrasive characteristics. Because of the broad adoption of MMCs, it is vital to create sufficient equipment to facilitate efficient manufacturing. The current study utilizes signal-to-noise ratio (S/N) analysis to determine the ideal machining parameters for drilling AMC’s. The goal with this study is to investigate the effect of feed rate (FR), drill type (D), speed (SS), reinforcing material R …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 890–897 Read article
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Experimental Investigations on Aluminium Composites Materials Using Stir Casting Process
Abstract: In physical operations, accoutrements in motorcars and aeronautical machine factors, aluminium and its alloys are extensively used. In this study an effort is made to ameliorate the properties of aluminium essence matrix compound (A356) for manufacturing of machine rudiments taking High Tensile strength, Hardness, Wear resistance and low coefficient of friction, aluminium alloy (A356) reinforced with aluminium oxide, graphite and silicon carbide. In the current work, A356 as base metal …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 302–323 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article