Search
82 articles for “stir”
-
Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article
-
AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
-
Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
-
Tribological Study on SiC+Graphene Reinforced Al319 Composite andOptimization of Stir Casting Parameters
Abstract: The aluminium 319 (Al319) is a commonly used material for fabricating automobile components. Due to continuous friction and vibration, those components are subjected to significant wear. Therefore, it is necessary to improve the wear characteristics of this Al319. Hence, in this study Silicon Carbide (SiC) and Graphene nanoparticles (GNPs) are reinforce to Al319 via electro-magnetic stir casting method to optimize wear characteristics without its affecting mechanical properties. Various proposition of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 105–123 Read article
-
Corrosion Measurement and Hardness Test of Magnesium-Tri Calcium Phosphate Composite Fabricated by Stir Casting
Abstract: Magnesium MMC is preferred in applications requiring high-quality materials and has replaced monolithic materials. Bio-implants traditionally used are titanium, steel, and nickel-titanium alloys, however, their removal necessitates surgery, which is costly and painful. While biodegradable 3D-printed implants are effective and eliminate the need for a second surgery, they remain expensive. After several studies to solve this issue, the development of biodegradable implants is considered. Magnesium possesses good biodegradable properties. An …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 436–447 Read article
-
Experimental Investigation of Boron Carbide Reinforced Al-Mg-Si Alloy Nano Composites by the Stir Casting Method Using Machine Learning Algorithm
Abstract: For the purpose of this experiment, Al-Mg-Si alloys were manufactured with the use of the stir casting process with a metal mold. The alloys had different weight percentages of nano boron carbide, which ranged from 0 to 4% by weight. The intervals between the percentages were 0.5. Following that, the microstructural and mechanical parameters of the as-cast alloy and the nano composites were compared and contrasted according to ASTM Standards …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1766–1779 Read article
-
Studies on the Influence of Squeezed Stir Casting Parameters on the Strengthening Properties of AZ91Mg Alloy
Abstract: In this research, optimum squeeze stir casting parameters of AZ91 Mg alloy has been investigated by considering its strengthening properties. Melting temperature, squeezed pressure, and molding temperature is the key parameters that are considered for this investigation. The result of this research reveals that 750°C melting temperature, 250 MPa squeezed pressure and 250°C molding temperature represent a significant combination with its strengthening properties in AZ91Mg alloy. This combination is confirmed …
Published in Journal of Polymer & Composites Read article
-
Polymer-Inspired Underwater Friction Stir Welding of Aluminum–Copper Composite Joints
Abstract: The problem of high-performance dissimilar joints and their compatibility with polymer and composite engineering applications is the impetus to the current work. This paper seeks to investigate the possibility of applying the polymer-based composite ideas with underwater friction stir welding (UWFSW) to improve the performance of AA5083 aluminumcopper joints. To achieve this a systematic experimental method was followed by varying the tool rotational speed, traverse speed and tilt angle and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 372–383 Read article
-
Investigation of Process Specifications on Friction Stir Welded Aluminium 5083 and 6082 Alloys
Abstract: Aluminium 5083 alloys were mainly used for naval based applications because of better corrosion resistance feature. Similarly aluminium 6082 alloy being a structurally significant material found its applications in construction sector. Fusion welding of these two heterogeneous alloys is bit hard, since it evolves many defects. Present Investigation deals with two cases of distinct alloys through FSW process. Case 1 represents 31 experimental trails performed by 5 various tool pin …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 1–11 Read article
-
Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
-
Utilization Waste Products as Reinforcement in Development of Composite Material: A Review
Abstract: In the modern world, businesses are responsible for producing a diverse range of waste products. Rice husks and eggshells are two examples of wastes that fall into this category. Both of these types of garbage are responsible for contributing to pollution in a variety of distinct ways. Eggshell, which is a common consequence of industrial operations, is one of the most significant contributors to the contamination of soil. This is …
Published in Journal of Polymer & Composites Read article
-
Investigation of the independent and combined roles of Gr and ZrO₂ on strengthening behaviour of Al-7075 Composites
Abstract: This study investigates the effect of individual and hybrid reinforcements on the mechanical and microstructural behaviour of Al7075 composite fabricated using the 2-step stir-casting technique. Four compositions were made with the base Al-7075, Al-7075 3 weight % ZrO2, and Al-7075 3 weight % Gr as well as a hybrid composite Al7075 with 3 wt.% Gr, 3 wt.% ZrO2. 2-step stir-casting was used to increase the wettability of the particles, decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1060–1075 Read article
-
Comparative Investigation on Mechanical Properties of AMCs Fabricated through Liquid and Solid-State Fabrication Process
Abstract: This current research work is primarily focused on comparative experimental study on effect of two distinct fabrication process routes i.e. liquid state and solid state process and their corresponding parameters on microstructure and micro-hardness properties of Aluminium matrix composites (AMCs). In this work, AMCs were fabricated by reinforcing Al2O3 powder materials of 5, 10 and 15 wt.% into pure Aluminum (Al) matrix phase through two distinct processes; liquid state (stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 202–215 Read article
-
Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
-
Superplasticity Behavior of Aluminium Alloys Through FSP: A Review
Abstract: Friction Stir Processing (FSP), an advanced modification of Friction Stir Welding (FSW), has emerged as a highly effective technique for fabricating surface composites with superior mechanical and metallurgical properties. FSP enhances the microstructure and superplastic behavior of materials, particularly aluminium alloys, by subjecting them to high strain rates at relatively low temperatures. This review paper critically examines the development and optimization of FSP for aluminium alloys, emphasizing key factors such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 65–77 Read article
-
Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article
-
Effects of Nano B4C Addition on the Solidification Behavior of Al-2219 Alloy Composites
Abstract: The inclusion of nano B4C particulates in Al-2219-Nano B4C alloy was investigated to understand their impact on hardness and wear characteristics. 500 nm-sized nano B4C particulates are used as reinforcements for structures in the Al2219 alloy matrix. The nanocomposites were fabricated using the two-stage liquid stir melt method with varying weight percentages (2, 4, 6, and 8 wt. %) of Nano B4C in the Al-2219 alloy matrix. Renewable energy dispersive …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 1, 2024 · pp. 31–38 Read article
-
A Comprehensive Review of Magnesium Matrix Composites (MMCs) and Its Manufacturing Techniques
Abstract: Magnesium matrix composites (MMCs) can overcome the mechanical properties of magnesium alloys by adding reinforcements. These MMCs have properties of hydrogen storage, high specific stiffness and strength, superior dimensional stability, exceptional shock absorption capability, and excellent electromagnetic shielding. No other component can compare with these unique and remarkable capabilities. In recent days, the MMCs have become more attractive in many industries, like aerospace, defense, automotive, electronic packaging and also in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1040–1050 Read article
-
Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
-
AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article