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36 articles for “metal removal rate”
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Improvement of Geometric Tolerances and Mechanical Properties of Aluminum Hybrid Metal Matrix Composites
Abstract: In the field of metal matrix composite materials, there has been a generous thrust towards the development of electrical discharge machining (EDM). In this study, stir casted aluminum hybrid metal matrix composites were successfully machined using EDM by analyzing the input process parameters namely, pulse-on time, peak current, and gap voltage using L27 orthogonal array. The ideal conditions for various output responses such as material removal rate, circularity, and radial …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1583–1592 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Multi-Response Optimization of Turning Parameters with Vikor-Entropy Method on Machining of AA6061-TiB2 In-Situ Composites
Abstract: In the manufacturing and metal cutting industries, the quality of the surface and strength is essential in defining the surface finish; an excellent surface finish indicates excellent quality in the product. The influence of machining parameters speed, feed and depth of cut on responses like material removal rate, surface roughness and Power consumption on turning of AA6061-TiB2 composites is investigated using the VIKOR-ENTROPY method. The effects of changing parameters on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 256–268 Read article
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Effect of WEDM Machining Parameter on the MMC: A Review
Abstract: Recent area of manufacturing is highly focus on good accuracy and a complex shapes are mechanized by the advanced machining operation. The wire electrical discharge machining (WEDM) have the ability to produce the complex shapes with having high accuracy. The WEDM is non-contact type machining operation and is used for metal materials as well as Metal Matrix Composites (MMCs), ceramics composites those have many application in vast areas such as …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 1–7 Read article
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Corrosion Testing and Evaluation of Inhibitors Performance
Abstract: Choosing test methods that will analyze specific needs, like film barrier strength that real field settings is essential for the proper evaluation and development of inhibitors. The flowing loop and the bubble test are two examples of the first and second, respectively. Corrosion is measured by gravimetric, electrical noise, alternating-current impedance, potentiodynamic measurement, linear polarization and gravimetric. The inhibitors action can be analyzed in different corrosive environments. Their performance is …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 82–88 Read article
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Parametric Optimization of CNC Wire Cut EDM for Oil Harden Non-Shrinking Steel: A Comparative Study
Abstract: There has been a rapid growth in the development of harder and difficult to machine metals and newly developed alloys. Conventional machining methods are not suitable and uneconomical for such materials, thus development starts for newer concepts in metal machining. It thus plays a major role in the machining of dies, tools, etc., made of tungsten carbide, hard steel, alloys used in the aeronautics industry. It is a great concern …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 44–58 Read article
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Solidification of Brass Casting in Green Sand Mould: A Numerical and Experimental Study
Abstract: Casting which is also known as founding, is one of the earliest metal shaping methods. It means the pouring of molten metal into the refractory mould then allowing it to solidify. After solidification removing of part from the mould either by breaking the mould or ejecting the mould part. Present study has been focused on solidification of brass in green sand mould formulation. Two-dimensional heat conduction equation in cartesian co-ordinate …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 3, 2015 · pp. 24–30 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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Green Fabrication of Glutaraldehyde-Crosslinked Chitosan/PVA Biocomposite for Heavy Metal Removal from Wastewater
Abstract: Chitosan (CS) and Polyvinyl alcohol (PVA) are polymers that possess biodegradable, biocompatible, and non-toxic properties, making them suitable for wastewater treatment applications. The primary objective of this research is to chemically modify chitosan in a novel manner to enhance its ability to remove hexavalent chromium Cr(VI) from aqueous solutions. In this study, a composite material was synthesized by crosslinking PVA and CS with glutaraldehyde (GA), resulting in the formation of …
Published in Journal of Water Pollution & Purification Research · Vol. 12, Issue 3, 2025 · pp. 59–83 Read article
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Intelligent Robotic Vehicle for Defense and Disaster Management
Abstract: Detection and removal of antipersonnel landmines is an important worldwide concern. A huge number of landmines has been deployed over the last twenty years, and demining will take several more decades, even if no more mines were deployed in future. An adequate mine-clearance rate can only be achieved by using new technologies such as improved sensors, efficient manipulators and mobile robots. Also human intervention is difficult in the areas of …
Published in Journal of Mechatronics and Automation · Vol. 6, Issue 2, 2019 · pp. 36–39 Read article
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A Review on Optimization of Surface Roughness during Dry Turning Operation of AISI 1045 Steel
Abstract: It is a well-known fact that manufacturing industries are repeatedly challenged for attaining higher productivity and high-quality products in order to stay competitive. The preferred shape, size and finished ferrous and non-ferrous materials are usually produced through turning with the help of cutting tools that moved past the work piece in a machine tool. From the various cutting processes, turning process is one of the most important and most applied …
Published in Journal of Automobile Engineering and Applications · Vol. 4, Issue 3, 2017 · pp. 31–38 Read article
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Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
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THERMAL DISSIPATION SYSTEM APPLIED TO LED DEVICES
Abstract: A thermal dissipation system, based on an aluminum case LED lamp system encapsulated in a PCM device, has been used to reduce LED device temperature, improving thermal performance of the LED unit. Three heating rates have been tested, low (0.6ºC/s), medium (1.3ºC/s) and high (1.8ºC/s). The system has been tested in an experimental prototype at reduced scale, showing a maximum reduction of temperature from 177.5º C to 56º C for …
Published in Journal of Thermal Engineering and Applications · Vol. 8, Issue 3, 2021 · pp. 1–18 Read article
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Smart Bio-Polymer Composite Systems for Sustainable Bio-Polymer Composite Media for Enhanced Pollutant Removal in Constructed Wetland Systems Using Machine Learning
Abstract: Constructed wetlands are widely used for wastewater treatment due to their low cost and ecological compatibility; however, their efficiency in removing emerging contaminants remains limited. This study presents the development of biodegradable polymer-based composite materials integrated into wetland filtration systems to enhance pollutant removal efficiency. Bio-polymers combined with natural fillers such as biochar and clay were synthesized and evaluated under simulated wetland conditions. The results demonstrate improved adsorption capacity, increased …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 190–200 Read article