Search
85 articles for “metal–polymer composites”
-
Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
-
AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
-
Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
-
Biomedical Coatings: Surface Engineering for Enhanced Biocompatibility and Performance
Abstract: Biomedical coatings have become essential in modern healthcare, significantly improving the performance, durability, and biocompatibility of medical implants and devices. These coatings serve multiple functions, including reducing infection risks, enhancing osseointegration, promoting tissue integration, and enabling localized drug delivery. Advances in surface engineering have led to the development of innovative coatings with superior properties such as antimicrobial resistance, bioactivity, and controlled biodegradation. Various materials are employed in biomedical coatings, including …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 1, 2025 · pp. 8–15 Read article
-
Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
-
Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
-
Performance Analysis of GLARE Composites in Aerospace Engineering
Abstract: The fuel consumption of an aircraft is largely governed by its payload, which emphasizes the continuous demand for advanced lightweight structural materials to enhance the lift-to-weight ratio and improve overall fuel efficiency. Fiber Metal Laminates (FMLs) have emerged as a novel class of hybrid materials that combine alternating layers of thin metals with fiber-reinforced polymer composites, thereby offering mechanical properties superior to those of the individual constituents. Among the different …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 771–779 Read article
-
Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
-
The Convergence of AI and Composites - A Review Anchored in Patent Trends
Abstract: The integration of artificial intelligence (AI) and machine learning (ML) techniques is revolutionizing the design, analysis, and optimization of polymer (PC/FRP), metal (MC), and ceramic matrix composites (CC). Techniques such as artificial neural networks (ANN), deep learning (DL), genetic algorithms (GA), and physics-informed machine learning (PIML) are employed to enhance property estimation, process optimization, and predictive modeling. These AI-driven frameworks enable virtual testing, application-specific material design, and real-time decision-making, while …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 182–198 Read article
-
Comprehensive Review of Composite Materials: Classification, Manufacturing Methods, Mechanical Behavior, Failure Modes, and Emerging Applications
Abstract: Composite materials have emerged as one of the most significant classes of engineered materials due to their ability to deliver high strength to weight ratios, enhanced durability, and tailored multifunctionality. Over the past two decades, rapid progress in polymer chemistry, advanced reinforcement architectures, additive manufacturing, and automated fabrication has expanded the applicability of composites across aerospace, automotive, biomedical, civil, and renewable energy sectors. This paper provides a comprehensive review of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 923–939 Read article
-
Polymer-Based Nanocomposites: Synthesis, Properties, and Applications
Abstract: Polymer-based nanocomposites have emerged as a highly promising class of materials, offering enhanced mechanical, thermal, and electrical properties. By incorporating nanoscale fillers such as carbon nanotubes, graphene, and metal oxides into polymer matrices, these composites exhibit superior strength, conductivity, and durability compared to conventional polymer materials. Their tunable properties make them highly versatile, with applications spanning multiple industries, including biomedical engineering, electronics, and automotive manufacturing. The synthesis of polymer nanocomposites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 222–227 Read article
-
Smart Bio-Polymer Composite Systems for Sustainable Bio-Polymer Composite Media for Enhanced Pollutant Removal in Constructed Wetland Systems Using Machine Learning
Abstract: Constructed wetlands are widely used for wastewater treatment due to their low cost and ecological compatibility; however, their efficiency in removing emerging contaminants remains limited. This study presents the development of biodegradable polymer-based composite materials integrated into wetland filtration systems to enhance pollutant removal efficiency. Bio-polymers combined with natural fillers such as biochar and clay were synthesized and evaluated under simulated wetland conditions. The results demonstrate improved adsorption capacity, increased …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 190–200 Read article
-
Polymer Chemistry-Driven Design of a Severable Dental Prophylaxis Instrument: Leveraging PEEK and Composites for Enhanced Functionality
Abstract: Polymer chemistry unlocks new possibilities for dental prophylaxis instruments by leveraging molecular design for enhanced functionality. This study explores Polyether Ether Ketone (PEEK), a semi-crystalline thermoplastic, in a novel instrument with a severable working end, featuring a tubular structure with internal screw threads (0.5–0.8 cm) anchoring replaceable elements via a threaded mechanism. PEEK’s aromatic backbone, alternating ether and ketone groups, yields a tensile strength of ~100 MPa, chemical inertness against …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 869–877 Read article
-
Modified Oil Bitumen with Polymer Waste for Oil Pipeline Application from Bitu
Abstract: Protection of oil refining, oil production and gas pipeline equipment from corrosion is the most important problem today. Currently, anticorrosive materials are mainly used, resistant polymer compositions, epoxy resin, bitumen and other materials for coating metal parts of these equipment. But these anticorrosive materials do not always provide metals from corrosion at the metal-antioxidant boundary and do not provide high strength of the protective layer, so these anticorrosive materials do …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 101–109 Read article
-
Hybrid Material Systems for Flexible Electronics Electro-Mechanical Performance and Future Prospects
Abstract: Flexible electronics are transforming the landscape of modern electronic systems, enabling devices that are lightweight, stretchable, and adaptable to complex surfaces. These technologies are particularly impactful in applications such as wearable health monitors, soft robotics, energy harvesting systems, and implantable biomedical devices. At the heart of this evolution are hybrid material systems—engineered composites that combine organic polymers and inorganic nanomaterials to achieve synergistic electro-mechanical properties. These materials address the limitations …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 7–12 Read article
-
Carbon-Al Synergy: Investigation of Fiber Stacking and Orientation on the Mechanical Properties of Al-CFRP Metal Matrix Composites
Abstract: The current study examines the mechanical behaviour of Aluminum-Carbon Fiber Reinforced Polymer (Al-CFRP) composites fabricated using compression moulding technique, a novel approach combining lightweight aluminium’s ductility with CFRP’s high strength-to-weight ratio. The polymer composites were fabricated by stacking aluminum alloy sheet of 0.5mm thickness and pre-impregnated by 12 layers of carbon fiber cloth of 200 gsm, with epoxy resin between layers, followed by consolidation under controlled temperature and pressure in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 340–354 Read article
-
Exploration of Copper Oxide PVA/PEG Paraffin Polymer Composites for Enhanced Thermal Performance of Nano-Enhanced Phase Change Materials and Their Environmental Impact
Abstract: This study investigates the synthesis, characterization, and application of copper oxide (CuO) nanoparticles integrated into polymer-based paraffin wax composites for advanced thermal management applications. CuO nanoparticles were synthesized using a wet chemical approach and characterized through X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and dynamic light scattering (DLS), confirming their crystalline structure, morphology, and nanoscale size distribution. The synthesized nanoparticles were incorporated into polymer-supported phase change …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 156–173 Read article
-
Substantial Enrichment of Mechanical, Thermal and Electrical Properties of Thermoplastic Polyester Elastomer by Melt Blending with Nano-ZnO
Abstract: Polymers are more reinforced with nano metal oxides, a completely flexible composite of engineering that simplifies the way of exhibiting good mechanical and chemical features. Polymer mixtures represent a very vital field in the handling of innovative ingredients, which have better features than net polymers. Polymer mixtures are able to deliver ingredients with prolonged useful features beyond the range that can be achieved from a single polymer equivalent. A methodical …
Published in Emerging Trends in Chemical Engineering Read article
-
Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
-
Advanced Polymer Composites for Dental Applications: A Study on Twin Wire Tucker Mechanism
Abstract: This study explores the development of advanced polymer composites for dental applications, particularly focusing on the twin wire tucker mechanism. The study investigates the polymer chemistry underlying the mechanical properties of polymer-based dental instruments, emphasizing the stability, flexibility, and ergonomic benefits of polymer composites in orthodontic applications. The incorporation of reinforced polymers into dental instruments aims to enhance performance, durability, and patient comfort. By integrating high-strength polymers with superior biocompatibility, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 1–6 Read article