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41 articles for “delamination”
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Machinability of Metal Matrix Composites using Wire Electric Discharge Machining: A Review
Abstract: Metal Matrix composites [MMCs] are increasingly being applied in the automotive and aerospace industries as high-performance substitutes for traditional materials. Due to these properties, namely, high strength-to-weight ratio, outstanding fracture toughness, and low density, a vast array of uses is feasible. We can control the properties of MMCs directionally as well, which makes them the perfect choice for military uses and marine and sports equipment. The machining of MMCs plays …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 303–311 Read article
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Carbon-Al Synergy: Investigation of Fiber Stacking and Orientation on the Mechanical Properties of Al-CFRP Metal Matrix Composites
Abstract: The current study examines the mechanical behaviour of Aluminum-Carbon Fiber Reinforced Polymer (Al-CFRP) composites fabricated using compression moulding technique, a novel approach combining lightweight aluminium’s ductility with CFRP’s high strength-to-weight ratio. The polymer composites were fabricated by stacking aluminum alloy sheet of 0.5mm thickness and pre-impregnated by 12 layers of carbon fiber cloth of 200 gsm, with epoxy resin between layers, followed by consolidation under controlled temperature and pressure in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 340–354 Read article
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Hybrid Material Systems for Flexible Electronics Electro-Mechanical Performance and Future Prospects
Abstract: Flexible electronics are transforming the landscape of modern electronic systems, enabling devices that are lightweight, stretchable, and adaptable to complex surfaces. These technologies are particularly impactful in applications such as wearable health monitors, soft robotics, energy harvesting systems, and implantable biomedical devices. At the heart of this evolution are hybrid material systems—engineered composites that combine organic polymers and inorganic nanomaterials to achieve synergistic electro-mechanical properties. These materials address the limitations …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 7–12 Read article
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Influence of Hybrid Fiber Reinforcement on the Interfacial Bonding and Fracture Toughness of Epoxy-Based Polymer Composites Under Cyclic Loading
Abstract: This study investigates the influence of hybrid fiber reinforcement on the interfacial bonding and fracture toughness of epoxy-based polymer composites under cyclic loading. Carbon, glass, and aramid fibers, both individually and in hybrid combinations, were incorporated into the epoxy matrix to evaluate their thermal, mechanical, and fatigue-resistant properties. Thermal characterization revealed distinct material behaviors, with carbon fibers exhibiting superior thermal conductivity, while glass and aramid fibers provided enhanced thermal stability. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 799–824 Read article
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Enhancing Surface Roughness of Polylactic Acid (PLA) 3D-Printed Parts Using CO₂ Laser Scanning: An Experimental Study on Parameter Optimization
Abstract: Fused deposition modeling (FDM) of polylactic acid (PLA) often suffers from poor surface finish due to the inherent layer-by-layer deposition process, limiting its use in high-precision applications. This study investigates CO₂ laser scanning as an efficient post-processing technique to reduce the surface roughness (Ra) of PLA parts while maintaining structural integrity. Specimens (100 × 80 × 5 mm) were fabricated with varying infill densities (35%, 70%, and 100%) to assess …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 503–511 Read article
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Comprehensive Review of Composite Materials: Classification, Manufacturing Methods, Mechanical Behavior, Failure Modes, and Emerging Applications
Abstract: Composite materials have emerged as one of the most significant classes of engineered materials due to their ability to deliver high strength to weight ratios, enhanced durability, and tailored multifunctionality. Over the past two decades, rapid progress in polymer chemistry, advanced reinforcement architectures, additive manufacturing, and automated fabrication has expanded the applicability of composites across aerospace, automotive, biomedical, civil, and renewable energy sectors. This paper provides a comprehensive review of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 923–939 Read article
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Design and Ballistic Performance Assessment of Pattern-Optimized Lightweight Composite Armor Using ANSYS Explicit Dynamic and AUTODYN
Abstract: This study investigates the ballistic performance of lightweight composite armor panels designed to defeat 9 mm full-metal-jacket (FMJ) threats using high-fidelity numerical simulations. Four different composite materials were arranged into panels of identical overall dimensions; only the internal segment pattern was varied to explore geometric resistance effects while keeping mass and material type controlled. Ballistic impact simulations were performed using ANSYS Explicit Dynamics and AUTODYN to capture high-strain-rate behavior, local …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 174–190 Read article
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Effect of Ply Orientation on Thermal Erosion and Conductivity of Silica Phenolic Composites Under Oxy-Acetylene Flame
Abstract: The thermal and erosion performance of fiber-reinforced composites is highly sensitive to fiber architecture, matrix chemistry, and processing techniques, factors that have shaped development of advanced thermal protection systems (TPS) over past two decades. Silica phenolic (SP) composites, in particular, are widely employed in aerospace and defense applications due to their flame resistance, char stability, and ability to withstand severe thermal shock. However, optimizing thermal conductivity while improving erosion resistance …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 273–283 Read article
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Multi-Layer Aluminum–Polymer Hybrid Structures for Improved Automotive Impact Performance
Abstract: Layered metal–polymer hybrid laminates have emerged as promising candidates for lightweight automotive structures requiring high impact resistance and structural reliability. In this study, aluminum/glass–epoxy hybrid laminates were fabricated using a symmetric stacking sequence through hot compression molding to evaluate their mechanical and energy absorption performance. Density analysis revealed an average measured density of 2.34 g/cm³, closely matching the theoretical value of 2.36 g/cm³, with a deviation of approximately 1.02%, indicating …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 42–53 Read article
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High-Velocity Impact Response of CFRP and Hybrid Composites: A Comprehensive Review on Ballistic Resistance and Damage Mechanisms
Abstract: This review consolidates recent advances in the study of high-velocity impact response of carbon fiber reinforced polymer and hybrid composites. Carbon fiber reinforced polymer composites are widely applied in aerospace, automotive, and defense due to their high strength-to-weight ratio, stiffness, and durability. However, their susceptibility to impact damage such as delamination, matrix cracking, and fiber breakage limits their performance under dynamic loading. To overcome these challenges, researchers have explored reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 100–122 Read article
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Effect of Aging on the Performance of Polymer Composite: A Review
Abstract: The exceptional robustness, corrosion resistance, and lightweight design, polymer composites (PCs) are crucial to modern engineering escalating the utilization of polymer composite in structural applications including aerospace engineering, automobile engineering, etc. With a greater number of positive aspects, the polymer composite also deteriorate by different environment conditions with their exposing duration considered as aging of polymer composites. However, a variety of elements influencing the ageing process determine their long-term performance. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 752–768 Read article
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AI-Designed Functionally Graded Polymer Composites for Multifunctional Thin Films
Abstract: The design of multifunctional polymer composite thin films requires simultaneous optimization of mechanical, optical, barrier, and thermal properties—objectives often in conflict when using conventional homogeneous materials. This study presents an artificial intelligence-driven framework for designing functionally graded material (FGM) architectures in polymer nanocomposite thin films. We integrated machine learning with physics-based modeling to optimize compositional gradients across film thickness, achieving superior performance compared to homogeneous and discrete multilayer alternatives. A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1026–1041 Read article
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Experimental Exploration of Crack and Damage Dynamics of Hybrid FRP Nano Composites
Abstract: Fiber-reinforced polymer (FRP) composites have become essential materials in modern engineering structures because of their excellent strength-to-weight ratio, corrosion resistance, and adaptability in design. Among different fracture modes, Mode I interlaminar fracture where cracks propagate under tensile opening stresses is one of the most critical forms of damage in layered composites. Since delamination occurs within the matrix-rich regions between plies, improving the matrix properties plays a key role in enhancing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 220–232 Read article
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Deep Learning for Real-Time Monitoring and Defect Detection in Additive Manufactured Polymer Composites
Abstract: Additives Fiber-reinforced polymer composite ADDs have high utility in making lightweight structural components, but due to process-related defects (interlayer delamination and reinforcement stacking) the integrity of consolidation during extrusion-based deposition is frequently compromised. This paper has presented a physics-informed deep learning framework that is applicable to real-time measurements of reinforced thermoplastic composite fabrication. Multimodal sensing was provided with thermal gradient, optical morphology, and acoustics emission signals being used to assess …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 974–999 Read article
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IoT-Based Structural Health Monitoring and Damage Detection in Fiber Reinforced Polymer Composite Structures
Abstract: Applications of fiber-reinforced polymer (FRP) composite in the aerospace, civil infrastructure and renewable energy systems are increasing due to the fact that the composite possesses high ratio of strength to weight and can resist corrosion. However, processes of internal damages such as the cracking of the matrix, delamination and fiber fracture, are likely to take place without being visible on the surface and therefore a periodic check of the structure …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1076–1100 Read article
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Mechanical Behavioral Analysis of Sugarcane Bagasse, Coconut Fiber and Kevlar Fiber Reinforced Composite with Micrographs
Abstract: Asbestos and alloys are materials that are frequently used as brake pads; however, because these materials pose risks to human health and the environment, including lung cancer, it is necessary to replace the materials used in brake pads. In place of the current brake pads, composite fibers such as kevlar, sugarcane bagasse, and coconut are studied in this study. The procedure of manually laying up composite molding is used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 282–296 Read article
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Interfacial Performance and Structural Stability of Repaired vs. Replaced Polymer-Based Composites: A 3-Year Retrospective Analysis of 'Patch-up' Restorative Engineering
Abstract: Objective: This retrospective study aimed to evaluate the clinical longevity and interfacial success of repairing aged polymer-based composites versus complete replacement, focusing on the integration between the existing polymer matrix and the new restorative material. Materials and Methods: A retrospective clinical audit was conducted on 50 cases (n = 50) of posterior restorations with localized defects. The sample was categorized into: Group A (n = 25), where defective sites were …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 180–187 Read article
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A Review on Integrated Acoustic Emission and Piezoelectric Sensing for Real-Time Damage Characterization of Polymer Composite-Enhanced Concrete: Advances, Challenges, and Future Perspective
Abstract: Polymer composite reinforced concrete has been identified as an efficient material system that can enhance the mechanical properties, durability, and service life of modern structures. The combination of fiber reinforced polymers (FRPs), polymer modifiers, and hybrid composite reinforcements increases structural effectiveness. However, these systems are still vulnerable to damage processes, including matrix cracking, fiber breaking, interfacial debonding, and delamination. Thus, there is a need for structural health monitoring (SHM) strategies …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 930–939 Read article
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Performance Evaluation of Kevlar-Sisal-S-Glass Hybrid Composites with Ceramic Fillers for Structural Applications
Abstract: This study examines the mechanical properties of hybrid composite laminates reinforced with Kevlar, sisal, and S-glass fibers, and incorporating ceramic fillers—silicon carbide (SiC) and aluminum oxide (Al2O3)—within an epoxy matrix. The hand lay-up method was utilized to produce the laminates, ensuring a uniform fiber stacking sequence and including 10% filler material. Two composite variations were synthesized: one incorporating SiC and the other Al₂O₃, and both underwent tensile, flexural, hardness, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Interfacial Bonding Efficiency in Jute-Carbon Fiber Polyester Matrix Composites Evaluated Through Short Beam Shear and Interlaminar Fracture Toughness Testing
Abstract: The natural Fiber–synthetic Fiber hybrid composites are jute–carbon Fiber hybrid in polyester matrix which could be used in semi-structural applications of automotive, construction and marine industry as an eco-friendly and cost-effective alternative of conventional carbon Fiber reinforced polymer. But the hydrophilic nature of jute Fibers and the relatively inert surface of carbon Fiber's cause weak bonding at the interface of the polyester matrix, which causes premature delamination, poor interlaminar shear …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article