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50 articles for “Welding automation”
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A COMPREHENSIVE REVIEW OF NOVELTY OF FRICTION STIR WELDING OF ALUMINIUM – MAGNESIUM ALLOYS FOR ADVANCED ENGINEERING APPLICATIONS
Abstract: Aluminum and magnesium based alloys are majorly finding their applications in industries like automobile, aerospace and sports applications. The joining of these dissimilar alloys is very difficult by using traditional fusion welding technique inherently because of the “brittle Inter Metallic Compounds (IMC)” like Mg2Al3 and Mg17Al12. In order to enhance the joint strength, the formation of inter metallic compounds due to friction stir welding has to be characterized at the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 7–14 Read article
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Review in Friction Stud Welding Of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications · Vol. 8, Issue 3, 2021 · pp. 19–24 Read article
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INFLUENCE OF PULSED TIG WELDING PROCESS PARAMETERS ON MECHANICAL PROPERTIES OF ALUMINIUM ALLOY JOINT: A REVIEW
Abstract: The increase use of aluminium alloy in the previous decades in automobile industry have recommended the research towards learning its behaviour in dissimilar condition with application. Pulsed tungsten inert gas (TIG) welding in aluminium alloy is one of the generally utilized method towards manufacturing the car parts. The present work relates to the enhancement of mechanical properties of Aluminium amalgam welds through beat tungsten latent gas (TIG) welding process. Input …
Published in Journal of Industrial Safety Engineering · Vol. 5, Issue 3, 2018 · pp. 13–18 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Modelling of Spot Weld Features Using Solid Works and Experimental Modal Analysis of Resistance Spot Welded Thin Sheets of Low Carbon Steel Panels
Abstract: Resistance Spot Welding of thin (RSW) low carbon steel sheets are widely used in automotive, aero-space sectors, furniture, medical equipments, packaging and electronics industries. Although, RSW is well established for low thickness sheets and static design guidelines are well defined, the dynamic analysis of spot welded panels has not been studied in detail. In this paper, solid modeling is done using Solid Works incorporating all the spot weld geometrical features …
Published in Trends in Machine design · Vol. 10, Issue 3, 2023 · pp. 29–39 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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A Review on effect of sandwich material on mechanical properties of resistance spot welding
Abstract: Resistance spot welding (RSW) is metal surface joining process. in which contacting metal are joining by the heat obtained from electric current. It is generally used for fabricating sheet metal assemblies such as automobile part, truck cabins, rail vehicles and home applications due to its advantages in welding efficiency. A study will be conducting to investigate the mechanical properties of sandwich material. In this work, an attempt is made to …
Published in Journal of Industrial Safety Engineering · Vol. 6, Issue 2, 2019 · pp. 32–35 Read article
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A Technical Review on Parametric Optimization of Welding Dissimilar Metals
Abstract: As we know that the use of stainless steel in different industrial sectors such as oil and gas, aerospace, automobile, power plant, manufacturing, etc. is high due to their higher tensile strength and toughness etc. Therefore need has arrived to think out in the merger of stainless steel with other metal which are compatible and stronger such as stainless steel. In this paper, we have studied the different technical aspects …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 43–50 Read article
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Fillet Weld Analysis Utilizing ANSYS: Study of Meshing Method
Abstract: The present paper discusses about all the aspects of the fillet weld–weld types, weld geometries, boundary conditions have been reviewed. A wide amount of literature survey has also been conducted. Weld toes and weld roots are the section where maximum stress is developed, also called as stress concentration zone. The present paper focuses on the fillet or T-joint type weld joint. ANSYS—a Finite Element (FE)—has been used to simulate the …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 1, 2016 · pp. 49–56 Read article
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Application of flux cored arc welding (fcaw) without pre-heating for heavy structures in ship building fabrication & construction of heavy offshore structural steels
Abstract: In fusion welding processes, the reason often given to explain the need for preheating, controlling the inter pass temperature (in multi-pass welds), and post-weld heat treatment (PWHT) is to reduce the risk of residual stresses and it can be removed by heating weldment in the heat affected zone (HAZ). Cold cracking is a hydrogen embrittlement phenomenon, often referred to as hydrogen induced cracking or HAZ cracking. During the construction and …
Published in Journal of Construction Engineering, Technology & Management · Vol. 10, Issue 1, 2020 · pp. 20–28 Read article
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Critical Review of Fatigue Properties of Friction Stir Welds of Aluminum Alloys
Abstract: Friction Stir Welding (FSW) is a solid state welding technique being developed for various metals and alloys. It allows joining of high strength aluminum alloys which is generally difficult to weld with conventional welding techniques. This joining technique is energy efficient, environment friendly, and versatile. FSW is considered to be the most significant development in metal joining in a decade. It is expected to have various weld properties to meet …
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 1, 2014 · pp. 1–6 Read article
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Experimental Analysis and Optimization of Pulse TIG Welding Parameters for Dissimilar Aluminum Alloys
Abstract: Tungsten inert gas (TIG) welding is highly regarded as the primary welding method, especially for challenging metals like aluminum. Pulsed-current TIG welding has been specifically developed for welding aluminum alloys. Composite weld joints of aluminum alloys AA5052 and AA6063 find extensive use in diverse sectors such as automotive and marine applications, where significant mechanical properties and corrosion resistance are required. It is crucial to carefully select the process parameters to …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 2, 2026 · pp. 01–12 Read article
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Evaluation of Real Time Data Acquisition of Temperature for Resistance Spot Welding
Abstract: Resistance spot welding is a popular metal joining process which is widely used in automobile industry, household and domestic appliances manufacturing industry and fabrication industry like air craft manufacturing industries [1]. Experimental investigation has been carried out on inner and outer sleeve which is used in stove manufacturing industry. Material taken is stainless steel SS304 for experiment having thickness 0.5 mm. Experimental investigation of real time temperature measurement and thermal …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 1, 2018 · pp. 6–10 Read article
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Comprehensive Analysis and Investigation of Heat Treated AISI 4130 Steel on Surface Roughness in Turning Operation
Abstract: Now a days Heat treatment is one of the most important operations which alters the properties of the material such as hardness, strength, toughness, ductility, corrosion resistance, etc., and these are used according to the required material properties. These treatments are involving heating and cooling a specimen normally to extreme temperatures. These major processes are annealing, normalizing, hardening, case hardening, etc. In every process, the properties vary accordingly. Turning is …
Published in Journal of Experimental & Applied Mechanics · Vol. 13, Issue 3, 2022 · pp. 28–38 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Characterisation of FSW Joints of Aluminium and Titanium Alloys: A Review
Abstract: AbstractThis paper presents a review on friction stir welding of different aluminum and titanium alloys. Aluminum alloys are most widely used in automotive, aerospace and ship building industries as high strength-to-weight ratio materials. Titanium alloys are also attractive in these fields due to their high specific strength and good corrosion resistance. In some special applications, the complementary characteristics of Ti and Al are required, such as increased strength, low weight …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 25–29 Read article
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Review in Friction Stud Welding of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications Read article
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EXPERIMENTAL INVESTIGATION OF WELDING PROCESS PARAMETERS ON MECHANICAL PROPERTIES FOR TIG WELDED AUSTENITIC STAINLESS STELL 304 JOINTS
Abstract: Minimally invasive surgeries are the most elusive, yet highly demanded subset of surgeries which requires precise knowledge of the pertinent patient. Compared to conventional surgeries, minimally invasive surgeries are characterized by less pain, low risk of infection, lesser scarring, etc. In the status quo, doctors use intuition through experience to determine the parameters for surgery such as the force required to cut, size of cut, depth of cut, etc. With …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 6–9 Read article
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A Review on joining super austenitic stainless steel AISI 904L
Abstract: Super austenitic stainless steel AISI 904L is the commended material for high corrosion resistance and strength requirements. Super austenitic stainless steels are widely employed in applications like aerospace, automotive, marine, industrial applications. The process of joining of super austenitic stainless steel can be done with several conventional arc welding processes, but micro plasma arc welding which promotes high heat inputs and low dilution of the welds which makes joining of …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 2, 2019 · pp. 26–37 Read article
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Exploration of Mechanical Characteristics and Microstructural Analysis of Copper Matrix Composites with Hybrid Reinforcements via Muffle Furnace Sintering
Abstract: Metal Matrix Composites (MMCs) have drawn a lot of interest in the area of innovative materials because of how widely they may be used. Due to their extraordinary qualities, such as high thermal conductivity, higher temperature endurance, improved corrosion resistance, and great weldability, copper matrix composites stand out among them. These qualities make them desirable and promising materials for uses including heat exchangers, automotive parts, and electrical components. In this …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 119–126 Read article