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44 articles for “Weld surfacing”
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Effect of Welding Parameters on Microstructure and Mechanical Properties of Friction Stir Welded AA6061-T6 Joints
Abstract: Friction stir welding is a solid state joining process capable of joining similar and dissimilar materials, initially developed for joining of aluminium alloys. In the present work, the effect of friction stir welding parameters on the microstructure and mechanical properties of aluminium joints is studied. An attempt has been made to investigate the weldability of Al6061-T6 alloy using high speed steel tool in friction stir welding machine. Dye penetration test …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 10–16 Read article
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Experimental Investigation of Dilution Control Using Advanced Gas Metal Arc Welding Process
Abstract: This work investigates the amount of reduction in dilution by using Advanced Gas Metal Arc Welding (AGMAW) process. Dilution is the ratio of area of the base metal melted to the total area of weld bead measured across a given weld bead cross section. Dilution is one of the most important factors governing the success of any surfacing operation and is expressed in percentage. The AGMAW is a self-coined word …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 1, Issue 3, 2014 · pp. 1–7 Read article
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Experimental Analysis and Optimization of Pulse TIG Welding Parameters for Dissimilar Aluminum Alloys
Abstract: Tungsten inert gas (TIG) welding is highly regarded as the primary welding method, especially for challenging metals like aluminum. Pulsed-current TIG welding has been specifically developed for welding aluminum alloys. Composite weld joints of aluminum alloys AA5052 and AA6063 find extensive use in diverse sectors such as automotive and marine applications, where significant mechanical properties and corrosion resistance are required. It is crucial to carefully select the process parameters to …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 2, 2026 · pp. 01–12 Read article
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Superplasticity Behavior of Aluminium Alloys Through FSP: A Review
Abstract: Friction Stir Processing (FSP), an advanced modification of Friction Stir Welding (FSW), has emerged as a highly effective technique for fabricating surface composites with superior mechanical and metallurgical properties. FSP enhances the microstructure and superplastic behavior of materials, particularly aluminium alloys, by subjecting them to high strain rates at relatively low temperatures. This review paper critically examines the development and optimization of FSP for aluminium alloys, emphasizing key factors such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 65–77 Read article
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Investigation of Mechanical Properties of Friction Stir Welded AA6063 Joints
Abstract: Friction Stir Welding is often referred as the joining technology of next generation because of its multiple advantages over the existing conventional processes. It is a solid state joining process which is free from the requirement of filler wire, consumable material, harmful gaseous emissions and also provides smooth surface with better surface finish. Moreover since no third additive material is involved hence, the microstructure of the welded joint also bears …
Published in Journal of Industrial Safety Engineering · Vol. 4, Issue 2, 2017 · pp. 1–4 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Effect of Pulse Current Micro Plasma Arc Welding Parameters on Pitting Corrosion Rate of AISI 316Ti Sheets in 3.5 N NaCl Medium
Abstract: Austenitic stainless steel sheets are used for fabrication of components, which require high temperature resistance and corrosion resistance such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industries. When they are exposed to seawater after welding they are subjected to corrosion as there are changes in properties of the base metal after welding. The corrosion rate depends on the chemical composition of the base metal and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 12–24 Read article
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A Review on an Investigation on the Effect of Immersed Medium in Friction Stir Welding of Aluminium Alloys (AA 6061-T6)
Abstract: Friction stir welding is solid state welding technology used for welding of low melting point metals such as Al, Mg and its alloys. FSW process can be controlled by different parameters like rotational speed, feed rate and welding medium. In this process, a cylindrical non-consumable tool, with a profiled probe (pin) rotating about its own axis is slowly plunged into the abutting edges of work pieces rigidly clamped to a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 9–16 Read article
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Establishing Empirical Relationships to Predict Grain Size and Hardness of Pulsed Current Microplasma Arc Welded Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metallic bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on developing mathematical models …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 37–47 Read article
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Investigation of Process Specifications on Friction Stir Welded Aluminium 5083 and 6082 Alloys
Abstract: Aluminium 5083 alloys were mainly used for naval based applications because of better corrosion resistance feature. Similarly aluminium 6082 alloy being a structurally significant material found its applications in construction sector. Fusion welding of these two heterogeneous alloys is bit hard, since it evolves many defects. Present Investigation deals with two cases of distinct alloys through FSW process. Case 1 represents 31 experimental trails performed by 5 various tool pin …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 1–11 Read article
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Failure Analyses of 16 mm Thick SA 516 GR 70 Auto Clave
Abstract: With the acceleration of global industrialization, there is a demand for high-or low-pressure storage of liquids or gases. Because of the complicated operating conditions that will inevitably encounter a possible hazard, pressure vessel design is a critical responsibility. Previous failure studies have revealed that the presence of local loads and discontinuities increases pressure vessel fracture. As a result, a detailed examination of pressure vessel steel from the standpoint of fracture …
Published in Trends in Mechanical Engineering & Technology Read article
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Comprehensive Analysis and Investigation of Heat Treated AISI 4130 Steel on Surface Roughness in Turning Operation
Abstract: Now a days Heat treatment is one of the most important operations which alters the properties of the material such as hardness, strength, toughness, ductility, corrosion resistance, etc., and these are used according to the required material properties. These treatments are involving heating and cooling a specimen normally to extreme temperatures. These major processes are annealing, normalizing, hardening, case hardening, etc. In every process, the properties vary accordingly. Turning is …
Published in Journal of Experimental & Applied Mechanics · Vol. 13, Issue 3, 2022 · pp. 28–38 Read article
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FAILURE ANALYSES OF 16MM THICK SA 516 GR 70 AUTO CLAVE
Abstract: With the acceleration of global industrialization, there is a demand for high- or low-pressure storage of liquids or gases. Because of the complicated operating conditions that will inevitably encounter a possible hazard, pressure vessel design is a critical responsibility. Previous failure studies have revealed that the presence of local loads and discontinuities increases pressure vessel fracture. As a result, a detailed examination of pressure vessel steel from the standpoint of …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 1, 2022 · pp. 21–30 Read article
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Effect of Hardfacing on Mechanical Properties
Abstract: A metal working process in which a harder alloying elements are deposited to a softer material the process is called hardfacing or hard surfacing. The life of that part which is hardfaced increases with this process. The present investigation discusses the effects of FeCr, FeV, FeMo, FeMn, C and Ni addition applied on mild steel having carbon content 0.27 using the submerged arc welding process.The effect of these alloying elements …
Published in Journal of Experimental & Applied Mechanics · Vol. 13, Issue 3, 2022 · pp. 18–27 Read article
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Structural Optimization of FDM-Processed ASA Polymer Frames through Acetone Solvent Welding, Variable Infill Strategy, and Layer Orientation: Experimental Validation via Quadcopter Flight Testing
Abstract: Acrylonitrile styrene acrylate (ASA) is an amorphous terpolymer with superior UV resistance compared to acrylonitrile butadiene styrene (ABS), as its acrylate rubber phase lacks photodegradation-prone carbon–carbon double bonds. This study proposes acetone solvent welding as a polymer joining method to produce monolithic structures from FDM-processed ASA components, addressing three processing challenges: achieving structural continuity through polymer chain interdiffusion at solvent-wetted interfaces, correcting thermal warping via post-print geometric correction during welding, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 689–703 Read article
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Experimental Analysis and Comparison of Lattice Reinforced Beam and Conventional Reinforced Beam
Abstract: The experimental investigation focused on the various types of shear reinforcement in the reinforced concrete beams.Conventional RCC beam and latticed RCC. These two types of shear reinforcement are studied thoroughly; conventional stirrups, welded latticed bars, Beam strength as well as beam deflection are the main parameters in the project that was considered in this study. Shear failure in reinforced concrete beams is one of the most unwanted modes of failure. …
Published in Recent Trends in Civil Engineering & Technology · Vol. 10, Issue 3, 2020 · pp. 20–23 Read article
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Experimental investigation of thermally grown Indium film’s structural and tribological properties
Abstract: Indium thin film growth found numerous applications, such as cold welding of infrared detectors and readout-integrated circuits (ROIC) to form sensor chips. In film is grown on the Si substrate by thermal evaporation. The XRD results indicated the tetragonal bcc phase in the (101) preferential plane. Scanning electron microscopy (SEM) indicated an uniform, continuous film covering the whole surface. The EDS examination confirmed the pure In film. The atomic force …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 58–66 Read article
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Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article
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Multi Objective Optimization in Micromilling of 304L steel by Taguchi-Grey-Fuzzy Method: Literature Review
Abstract: Micromechanical milling of 304L Stainless steel which is commonly used in the welded in severe corrosion environment and it terminates the need for annealing. The goal of this study is to investigate the influence of process input parameter such as cutting speed, depth of cut, feed per tooth, radial immersion percentage and plunging method on process output during circular pocketing operations. Tool wear, machining forces and surface roughness measurement are …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 2, 2020 · pp. 25–30 Read article
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Implications from Molybdenum: Emerging Trend
Abstract: Molybdenum (Mo) is refractory metal to subject high tensile and creep strength, high resistance to heat and corrosion, good thermal diffusivity and satisfactory welding properties. Addition of alloy ingredients lying as Ti, Zr, Si, B, C produce extra additive property evolution to adhere more in accord applicability at high temperature structural items. Fabrication of homogeneous alloy has prepared more adhering to and by powder processing. Extra-in-diffuse thermal involved shock and …
Published in Emerging Trends in Chemical Engineering · Vol. 7, Issue 3, 2020 · pp. 5–10 Read article