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46 articles for “Steel corrosion”
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Thermo–Electrical Performance Enhancement of a Lightweight Polymer–Metal Hybrid Electrostatic Precipitator Using Epoxy-Based Composite Housing for Industrial Particulate Control
Abstract: Airborne particulate emissions, particularly PM₁₀ and PM₂.₅ produced by industrial activities and combustion processes, they continue to pose a significant threat to both the environment and public health. Electrostatic precipitators (ESPs) are widely recognized for their ability to achieve high collection efficiencies; however, conventional metallic constructions often lead to increased system weight, higher fabrication costs, and long-term corrosion-related challenges. In this study, a lightweight hybrid material approach is proposed by …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 652–668 Read article
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The Quicklift: Redefining Car Jack Dynamics & Design
Abstract: A Jack is a tool that aids in raising the vehicles without considerable physical efforts and thereby reducing strain injuries. This paper is about designed model of Jack and performing the static analysis (viz:structural) with the help of Solid works software. The outcomes obtained demonstrates that jack can be used safely. Additional improvements to be made in the jack is by modifying the vertical cylindrical bar so that it can …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 86–92 Read article
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Effect of Hybridization on Tensile and Flexural Strengths of Carbon, Glass and Steel Fiber Composites: A Comparative Study
Abstract: Fiber reinforced polymer composites are widely recognized for their high strength-to-weight ratio, excellent corrosion resistance, and design flexibility making them ideal for various engineering applications. Despite their numerous advantages, traditional composites possess significant limitations such as restricted mechanical performance under diverse loading conditions. To address this, hybrid fiber polymer composites are developed while enhancing material performance. In the present study, synthetic (carbon, glass) and metallic (steel) fiber reinforced composite materials …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 621–635 Read article
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Experimental Investigation of Micro-Hardness & Tribological Behavior of Composite Coating for Wear Resistance Application
Abstract: The author effectively created a composite coating with enhanced durability utilizing the HVOF technique in this investigation. The automobile business has encountered fierce worldwide rivalry, rapid technical breakthroughs, and strict regulatory regulations in recent year.. Producers of lubricants, gasoline additives, and worldwide original equipment manufacturers (OEMs) are striving to address the difficulties presented by changing consumer preferences and emerging energy conservation and environmental protection regulations. We have successfully created and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1097–1103 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Electroplating and Corrosion Properties of Binary and Ternary Zinc Alloys with Nickel, Cobalt and Iron
Abstract: The anti-corrosive three binary (Zn-Ni, Zn-Co, Zn-Fe) and two ternary (Zn-Ni-Co, Zn-Co-Fe) alloy coating films on mild steel from acid chloride bath using sulphanilic acid and gelatin as additives for the electroplating technique. The normal Hull cell method was used to optimize the bath compositions, temperature and pH of the bath solutions for coating performance against corrosion. The cause of current density (CD) on metal weight percentage (M = Ni, …
Published in Journal of Thin Films, Coating Science Technology & Application Read article
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Corrosion Measurement and Hardness Test of Magnesium-Tri Calcium Phosphate Composite Fabricated by Stir Casting
Abstract: Magnesium MMC is preferred in applications requiring high-quality materials and has replaced monolithic materials. Bio-implants traditionally used are titanium, steel, and nickel-titanium alloys, however, their removal necessitates surgery, which is costly and painful. While biodegradable 3D-printed implants are effective and eliminate the need for a second surgery, they remain expensive. After several studies to solve this issue, the development of biodegradable implants is considered. Magnesium possesses good biodegradable properties. An …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 436–447 Read article
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Microstructural Characterisation and Analysis of Mechanical Behaviour of Hybrid AA 7075/7178 Fabricated Using Die Casting Technique
Abstract: AA are being increasingly used in the field of structural engineering owing to their desirable mechanical properties coupled with their recyclable and sustainable nature, thus contributing significantly towards reduction of carbon footprints and development of circular economy. Till date numerous research projects have been prompted to investigate the structural performance of aluminium alloy structures and develop alternatives with enhanced performance parameters. AA 7xxx (Al-Zn-Mg-Cu) are being widely used in variety …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 441–451 Read article
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Significance of Composite Materials for Making Better Future Society
Abstract: Since in the beginning of human history, Materials had been started in use. We can't imagine our world without materials. In fact, Materials has taken centre position in many developed and developing countries. The materials that humans have chosen to use for engineering projects throughout history, including the Stone, Iron, and Silicon ages. However, in order to meet today's difficulties, new materials must be discovered and developed with the necessary …
Published in International Journal of Advance in Molecular Engineering · Vol. 1, Issue 2, 2023 · pp. 56–62 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Enhancement of the Life of Helical Spring Systems
Abstract: Helical springs are essential mechanical factors considerably employed in automotive, aerospace, and artificial systems because of their capability to store and release energy, absorb shock, and sustain repeated weight cycles. The performance, responsibility, and durability of these springs play a vital part in ensuring the effectiveness and safety of the entire system in which they are integrated. Over time, numerous researchers have focused on strategies to enhance the service life …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 12–24 Read article
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Analysing the Deep Hole Drilling Characteristics of AISI 316 Alloy Using Peck Drilling Approach
Abstract: This study aims at the deep hole drilling characteristics of AISI 316 alloy utilizing the Peck drilling procedure. It is well-established that hole is the most prevalent machining process, requiring precise techniques to achieve optimal cutting conditions. AISI 316 has high corrosion resistance and mechanical features. It is widely utilized in the aerospace, vehicle, aircraft, and other industries. Due to its high modulus of elasticity, reactivity at high cutting speeds, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 14–28 Read article
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From Molecular Mechanics to Nanocomposites: Engineering Polytetrafluoroethylene (PTFE) for High-performance Coating Applications
Abstract: Polytetrafluoroethylene (PTFE) exhibits remarkable chemical inertness, hydrophobicity, antifriction, self-lubrication, and high-temperature resilience, making it an ideal polymer for various industrial applications, including coatings for medical implants, machinery parts, and corrosion-resistant structures. This study presents a comprehensive analysis of PTFE’s structural properties, focusing on helix reversals within its helical carbon-fluorine chains and their effects on mechanical behavior. The phase transitions of PTFE at temperatures from ambient to high (198°C and above) …
Published in International Journal of Advance in Molecular Engineering · Vol. 2, Issue 2, 2024 · pp. 14–19 Read article
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Wear Behavior and Mechanical Characterization of Pure Aluminum Reinforced with RHA by Using Powder Metallurgy Method
Abstract: In recent years, composites made from aluminum and its alloys have gained significant attention due to their optimal blend of low weight, high strength, impressive toughness, enhanced thermal stability, straightforward casting processes, superior corrosion resistance, and availability compared to unreinforced aluminum and its alloys. These aluminum-based composites are widely utilized in producing components for industries such as automotive, aerospace, marine, and nuclear. Rice husk ash (RHA) is a fine, powdery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 495–502 Read article