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114 articles for “Metal Casting”
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Impact of Mould Material on Microstructure and Mechanical Properties of Aluminium Castings: A Comparative Study with Aluminium Matrix Composites
Abstract: Casting has a wide industrial usage because it allows manufacturing complicated forms even at a comparatively low cost. Issues like transfer of heat through the interface of the mould and the metals, the rate of solidification, and the characteristics of the mould material have a powerful impact on the quality of cast products. This study measures the influence of various mould substances on the mechanical characteristics of aluminium castings. Sand, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 9–18 Read article
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Comparative Investigation on Mechanical Properties of AMCs Fabricated through Liquid and Solid-State Fabrication Process
Abstract: This current research work is primarily focused on comparative experimental study on effect of two distinct fabrication process routes i.e. liquid state and solid state process and their corresponding parameters on microstructure and micro-hardness properties of Aluminium matrix composites (AMCs). In this work, AMCs were fabricated by reinforcing Al2O3 powder materials of 5, 10 and 15 wt.% into pure Aluminum (Al) matrix phase through two distinct processes; liquid state (stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 202–215 Read article
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Wear Characteristics of Aluminium-Graphite Composites Produced by Stir Casting Technique
Abstract: Metal matrix composites (MMCs) are finding more applications due to their significantly improved properties such as high specific strength, high specific modulus, good damping capacity and good wear resistance compared to unreinforced alloys. In recent years, there has been an increasing interest in composites containing low density and low cost reinforcements. Graphite is one of the most suitable and low density reinforcement available for making light-weight and wear resistant parts …
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 3, 2014 · pp. 13–20 Read article
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Synthesis and formability of Al/(Fe-Mn) particulate compositeusing stir casting
Abstract: Demand for lightweight and fuel economy by automotive and aircraft industries focuses to explore different materials. Alloys and composites developed with same objective to obtain superior desired mechanical properties compatible for such intended applications. However, alloy consider as solid solutions with metallic properties and cannot mix with primary major element in random proportions. This forced researcher community to develop composites, which are heterogeneous solid solutions or multi-phase materials comprising matrix …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 · pp. 80–88 Read article
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Investigations on Mechanical Properties of Al 8011 Reinforced with Micro B4C/Red Mud by Stir Casting Method
Abstract: Aluminium metal matrix composites are emerging as the most versatile material for unique automotive, aviation, aerospace, defense, marine applications and other structural applications due to their excellent mixture of properties. In the present investigation, a hybrid composite of Al8011 aluminium alloy reinforced with B4C and red mud was fabricated by stir casting method. Red mud is one of the major waste material extracted from the bauxite ore of alumina during …
Published in Journal of Electronic Design Technology · Vol. 7, Issue 1, 2016 · pp. 32–38 Read article
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Synthesis and Characterization of Al-Mg-Si Alloy based Hybrid Composite Reinforced with SiC and Graphite
Abstract: The present work is carried out to investigate the mechanical properties of Al-Mg-Si alloy matrix based hybrid metal matrix composites (MMCs) using stir casting method owing to its popularity and large scale productions. SiC and graphite reinforcements were added each with 1%, 2%, 3% and 4% respectively to fabricate four composites specimens. X-ray diffractometer and scanning electron microscope were used for phase identification and microstructure characterization (SEM). Density, hardness, compressive …
Published in Journal of Polymer & Composites · Vol. 10, Issue 3, 2022 · pp. 9–19 Read article
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Microstructural, Mechanical and Strengthening Mechanisms of Al7075 Metal Matrix Composite with Al2O3 Nano Particle Processed Through Ultrasonic Cavitation Assisted Stir-casting
Abstract: In this investigation, we produced Al7075 matrix composites using a stir casting method enhanced by ultra-sonic cavitation, reinforcing them with nano-Al2O3 particles. The SEM microstructural analysis confirmed the presence of nano-Al2O3 particles in all the composites, showcasing their consistent particle size and reasonably even distribution within the matrix. Optical microscopic examinations revealed that the presence of nano-Al2O3 particles, along with the aggressive ultrasonic cavitation effect, resulted in grain refinement in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 31–43 Read article
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A Study of Improvement of Mechanical Properties of Aluminum by Conventional Casing and Deformation Process
Abstract: Nowadays, Aluminum-Zinc alloy system are the major and rapid development in the field of automotive and aerospace industries for growing demand of efficient vehicles and aircrafts to reduce energy consumption and air pollution. Aluminum is a very soft metal by nature. Different alloying elements were added in the past to increase its strength and toughness. Zinc is considered as a major alloying element in aluminum to increase its strength and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 2, 2014 · pp. 16–20 Read article
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A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
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A Comprehensive Review of Magnesium Matrix Composites (MMCs) and Its Manufacturing Techniques
Abstract: Magnesium matrix composites (MMCs) can overcome the mechanical properties of magnesium alloys by adding reinforcements. These MMCs have properties of hydrogen storage, high specific stiffness and strength, superior dimensional stability, exceptional shock absorption capability, and excellent electromagnetic shielding. No other component can compare with these unique and remarkable capabilities. In recent days, the MMCs have become more attractive in many industries, like aerospace, defense, automotive, electronic packaging and also in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1040–1050 Read article
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A Review: Advancements and Applications of Investment Casting Technology in Aerospace Industries
Abstract: A conventional method for producing intricate and superior metal components is investment casting. It utilizes a wax pattern, a refractory shell, and molten metal to create a near-net-shape product. This method has been around for more than 5,000 years and is still relevant in various industries today, especially in aerospace. Investment casting, also known as lost-wax casting, is essential to the aerospace industry's ability to produce complex, high-performance parts. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 61–66 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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A Mini Review of Synthesis and Applications of Functionally Graded Materials
Abstract: Material composition or microstructure varies gradually along the thickness over a specific volume in functionally graded material (FGM) that results in spatial change in properties like thermal conductivity, strength, stiffness, electrical, magnetic, and light properties, etc. Application of the concept of FGM leads to a single product that has multiple properties in it as demanded by the operational or functional requirements of the product under service conditions. It also allows …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 54–65 Read article
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Effect of Mould Cavity Thickness on Cooling Rate of Aluminium with Temperature Dependent Properties
Abstract: Solidification study of aluminium with temperature dependent thermal properties has been conducted. Effect of the mould cavity wall thickness on the cooling rate has been the target in the present work. Casting is earliest metal shaping process and has been used in many industries and households. Solidification during casting is the most crucial event which has been studied by the many researchers because it affects the quality of the casting …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 1, 2016 · pp. 31–35 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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Corrosion and Corrosion Protection of Cast iron due to Bio-organism
Abstract: Cast iron is a high tensile strength metal. It is generally used for making tools, pipe fitting, electrical fitting equipment and rail track. It interacts with corrosive substances to develop electrochemical cell on their interface. Corrosive substances are acids, bases, salts, bio-wastes, particulates and pollutants. These substances produce hostile medium for materials. These harmful wastes discharge by industries, households, agricultural, urbanization, development of infrastructure, construction works, thermal power stations, hydropower, …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 2, 2025 · pp. 105–114 Read article
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Effect of Magnetic Field on Casting Parameters
Abstract: AbstractThe casting process is one of the oldest manufacturing methods involving squeezing / jolting the green sand used as moulding material, and further was developed with use of binders such as clay/organic resins. The constants search for newer moulding material lead to the magnetic mould involving steel shots and application of magnetic field. The preliminary trials on one of the process parameters i. e. Magnetic field was carried out and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 30–35 Read article
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Improvement of Geometric Tolerances and Mechanical Properties of Aluminum Hybrid Metal Matrix Composites
Abstract: In the field of metal matrix composite materials, there has been a generous thrust towards the development of electrical discharge machining (EDM). In this study, stir casted aluminum hybrid metal matrix composites were successfully machined using EDM by analyzing the input process parameters namely, pulse-on time, peak current, and gap voltage using L27 orthogonal array. The ideal conditions for various output responses such as material removal rate, circularity, and radial …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1583–1592 Read article
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Solidification Curve Analysis of Cylindrical Casting by FEM
Abstract: In casting process, molten metal is solidified in mould cavity. Solidification process majorly classify into three different sections: (i) liquefaction (ii) solidify (iii) after solidification. In all three processes, one parameter which is called 'IHTC' (Intermediate Heat Transfer Coefficient), is varies with time. IHTC coefficient depends on shape, size, type of casting etc., so, it is continuously varies with all dependent functions. So, establishment of IHTC value is a very …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 44–49 Read article
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Evaluation of Physico-mechanical Properties of Aluminium-based Matrix Reinforced with SiC and Porcelain for Automotive Components
Abstract: The present study examines an effort to synthesize the composition of the hybrid metal matrix, by using aluminium-based matrix reinforced with silicon carbide and ceramic porcelain material. Weight reduction and reliability of components are the main priorities when developing automotive parts, it is essential to select and use materials with a high strength to weight ratio. It was feasible to identify an appropriate material for automotive applications by using this …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 37–43 Read article