Search
68 articles for “Investment casting”
-
Multi Objective Optimization of Aluminium (AA6061-SiC-Flyash) Metal Matrix Composites using TOPSIS Method
Abstract: Metal Matrix Composites (MMCs) have significant interest due to their superior mechanical properties, including improved strength, hardness, and fracture resistance. This study investigates the optimization of the mechanical and fracture behaviour of casted AA6061-SiC-Fly Ash (FA) MMCs using the TOPSIS method. Silicon carbide(SiC) and fly ash (FA) reinforcements, with different weight percentages of 5%, 10%, and 15% were fabricated through sand casting method. Total 10 combinations of composites are prepared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 459–469 Read article
-
Tribological Study on SiC+Graphene Reinforced Al319 Composite andOptimization of Stir Casting Parameters
Abstract: The aluminium 319 (Al319) is a commonly used material for fabricating automobile components. Due to continuous friction and vibration, those components are subjected to significant wear. Therefore, it is necessary to improve the wear characteristics of this Al319. Hence, in this study Silicon Carbide (SiC) and Graphene nanoparticles (GNPs) are reinforce to Al319 via electro-magnetic stir casting method to optimize wear characteristics without its affecting mechanical properties. Various proposition of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 105–123 Read article
-
Characterization and Fabrication of Hybrid Matrix Composites of AZ91E Metal with Distinct Reinforcements of Fly Ash and ZrO2
Abstract: The current work choose the characteristics of (Magnesium composite) AZ91E-ZrO2-Fly ash Hybrid Metal Matrix using the regular analytic system. The chosen materials for this purpose are fly ash and ZrO2 in equivalent load extents, Stir casting uses a vortex technique to produce composite materials. A comprehensive experimental investigation was conducted to assess the performance characteristics of AZ91E-ZrO2-Fly ash during the cold upsetting process. The study involved utilizing AZ91E magnesium alloy …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 Read article
-
Mechanical Characterization of Al6061 Hybrid Composites Reinforced with Boron Carbide and Fly Ash via Stir Casting
Abstract: The growing demand for lightweight, cost-effective, and high-performance materials in structural and automotive sectors has accelerated the development of hybrid metal matrix composites (HMMCs). This study investigates Al6061 alloy as the matrix material, reinforced with varying weight fractions of boron carbide (B₄C), a high-hardness ceramic, and fly ash, an economical industrial byproduct, to assess their synergistic effects on mechanical properties. Hybrid composites were synthesized using the stir casting technique to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1711–1719 Read article
-
Influence of Tib2 Wt. % on the Microstructural and Mechanical Properties of In-Situ Processed Stir-Cast Metal Matrix Composite of Al-6061
Abstract: Currently, there is an increasing trend in the automotive and aerospace industries towards the adoption of lighter and stronger materials to reduce weight and enhance fuel efficiency. Metal matrix composites must be developed in order to increase the overall performance of automobiles and aircraft as a result of this transition. Among the various composite materials employed, Aluminium Matrix Composites (AMCs) are frequently utilised to meet stringent industrial requirements. The purpose …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 655–661 Read article
-
Investigation on Dry Sliding Wear Behaviour of AlSi7Mg0.3/B4C/ZrO2 Hybrid Composites using Taguchi Method
Abstract: Hybrid Aluminium/Boron carbide/Zirconium oxide (AlSi7Mg0.3/B4C/ZrO2) composites were fabricated utilizing stir casting technique by varying boron carbide content (4wt.%, 8wt.% and 12wt.%) and utilizing a fixed amount (4wt.%) of zirconium oxide particles. Optical microscopy revealed that B4C and ZrO2 particulates were dispersed uniformly in AlSi7Mg0.3 matrix. Dry sliding wear experiments were carried out utilizing the pin-on-disc tribometer with various levels of applied loads, sliding speeds and weight percentage of boron carbide …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 166–177 Read article
-
Thermal and Mechanical Properties of Zn-Fap Composites
Abstract: The aerospace and automotive industries have experienced a substantial surge in interest in innovative composite systems driven by the ongoing demand for lightweight, high-performance materials. In this study, the mechanical properties of zinc (Zn) matrix composites reinforced with fluorapatite particles (Fap) are examined as a function of thermal treatment. Within the context of this investigation, we endeavoured to create composite materials containing Zinc-Fluorapatite powder. Stir casting was used to produce …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1101–1110 Read article
-
Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
-
Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
-
Mechanical & Tribological Characterization of Al2024-Alumina-Graphite Reinforced Monolithic and Hybrid Composites
Abstract: This work investigates the mechanical characteristics of Al2024-Al2O3-Graphite reinforced monolithic and hybrid composites fabricated by the stir casting method. Exploratory work involved the fabrication of monolithic composites with varying Al2O3 contents (5-8 wt%) and hybrid composites with the ratios of Al2O3 (2-6 wt%) and Graphite (1-3 wt%) in matrix Al2024. For improving their dispersion, preheated reinforcement particles were introduced in matrix alloy at controlled stirring rates. A homogeneous particle distribution …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 823–836 Read article
-
Microstructural Characterisation and Analysis of Mechanical Behaviour of Hybrid AA 7075/7178 Fabricated Using Die Casting Technique
Abstract: AA are being increasingly used in the field of structural engineering owing to their desirable mechanical properties coupled with their recyclable and sustainable nature, thus contributing significantly towards reduction of carbon footprints and development of circular economy. Till date numerous research projects have been prompted to investigate the structural performance of aluminium alloy structures and develop alternatives with enhanced performance parameters. AA 7xxx (Al-Zn-Mg-Cu) are being widely used in variety …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 441–451 Read article
-
Drilling Parameters Optimization in LM6/B4C/Fly ash Hybrid Composites by Taguchi Technique
Abstract: Aluminium matrix composites (AMCs) are challenging to machine due to its abrasive characteristics. Because of the broad adoption of MMCs, it is vital to create sufficient equipment to facilitate efficient manufacturing. The current study utilizes signal-to-noise ratio (S/N) analysis to determine the ideal machining parameters for drilling AMC’s. The goal with this study is to investigate the effect of feed rate (FR), drill type (D), speed (SS), reinforcing material R …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 890–897 Read article
-
Investigation of Residual Stress, and corrosion behavior of AA6082/Al 2 O 3 /C/ Si 3 N 4 Composite Material
Abstract: The main objective of the current study was to create AA6082/ Al2O3/C/Si3N4 Composite Material by the use of stir casting. The properties of the AA6082/ Al2O3/C/ Si3N4 Composite Material shown a significant improvement, with a micro-hardness rise of 13.5% and a residual stress decrease of 60%. As the testing parameters were increased, the residual stress of the AA6082/ Al2O3/C/ Si3N4 Composite Material rapidly decreased from -65MPa to -15MPa. An electromagnetic …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1104–1109 Read article
-
A Comprehensive Review of Magnesium Matrix Composites (MMCs) and Its Manufacturing Techniques
Abstract: Magnesium matrix composites (MMCs) can overcome the mechanical properties of magnesium alloys by adding reinforcements. These MMCs have properties of hydrogen storage, high specific stiffness and strength, superior dimensional stability, exceptional shock absorption capability, and excellent electromagnetic shielding. No other component can compare with these unique and remarkable capabilities. In recent days, the MMCs have become more attractive in many industries, like aerospace, defense, automotive, electronic packaging and also in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1040–1050 Read article
-
Investigation of the independent and combined roles of Gr and ZrO₂ on strengthening behaviour of Al-7075 Composites
Abstract: This study investigates the effect of individual and hybrid reinforcements on the mechanical and microstructural behaviour of Al7075 composite fabricated using the 2-step stir-casting technique. Four compositions were made with the base Al-7075, Al-7075 3 weight % ZrO2, and Al-7075 3 weight % Gr as well as a hybrid composite Al7075 with 3 wt.% Gr, 3 wt.% ZrO2. 2-step stir-casting was used to increase the wettability of the particles, decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1060–1075 Read article
-
Synthesis of Biofuel from Castor Oil Using Novel Catalysts
Abstract: An essential step in improving biofuels, especially those made from biomass, is hydrodeoxygenation (HDO). HDO's primary goal is to eliminate oxygen atoms from the biofuel feedstock in the form of water, which enhances the fuel's energy density, stability, and compatibility with current fuel.This study uses a large surface area catalyst to investigate the hydrodeoxygenation (HDOx) activity of non-edible oils. In addition to other supports including H-USY and MCM-41, large surface …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 226–237 Read article
-
An Experimental Investigation of High Performance by Using Steel and Polypropylene Fibres
Abstract: This study explores the feasibility of partially substituting conventional cement in concrete with steel and polypropylene fibers to improve mechanical performance and introduce alternative composite materials. Concrete cube specimens measuring 150 × 150 × 150 mm were cast with varying mix designs corresponding to M20 and M25 grades. The experimental program was executed in two distinct phases. In Phase I, control mixes of M20 and M25 grade concrete were prepared …
Published in Recent Trends in Civil Engineering & Technology · Vol. 15, Issue 3, 2025 · pp. 7–13 Read article
-
Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article
-
Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
-
Corrosion Measurement and Hardness Test of Magnesium-Tri Calcium Phosphate Composite Fabricated by Stir Casting
Abstract: Magnesium MMC is preferred in applications requiring high-quality materials and has replaced monolithic materials. Bio-implants traditionally used are titanium, steel, and nickel-titanium alloys, however, their removal necessitates surgery, which is costly and painful. While biodegradable 3D-printed implants are effective and eliminate the need for a second surgery, they remain expensive. After several studies to solve this issue, the development of biodegradable implants is considered. Magnesium possesses good biodegradable properties. An …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 436–447 Read article