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57 articles for “Electric discharge machine”
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A Review on Effect of Aluminium & Silicon Powder on Response Variables in Powder Mixed EDM
Abstract: In this paper, for machining different materials, the blending of aluminium and silicon powders into the dielectric liquid of electric discharge machining (EDM) has been studied. Different process parameters like peak current, powder focus, powder grain size, obligation factor, pulse on time, pulse off time, spout flushing and duty cycle has to be specific. The execution of procedure is done regarding response factors like tool wear rate (TWR)/electrode wear rate …
Published in Trends in Electrical Engineering · Vol. 8, Issue 3, 2018 · pp. 1–7 Read article
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Investigation of Physical Characteristics and Machining Parameters of Improved Al-SiC MMC Using Dry EDM Process for Aerospace Industries
Abstract: Aluminium-based composite is widely used in aerospace and automobile industries because it is lighter in weight; but the trouble is that it is easily worn-out and life of the components is decreased. To overcome these problems, aluminium silicon carbide composite material has been developed with good wear-resistance, hardness and lighter weight. Silicon carbide has good mechanical properties like wear resistance, hardness, toughness and high melting point. Silicon carbide weight fractions …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 15–32 Read article
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Parameters Optimization of EDM of AISI 316 Stainless Steel Material using RSM
Abstract: In this paper, cutting of SS316 material using electro discharge machining (EDM) with a copper electrode using RSM technique is discussed. Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes [1]. These methodologies are used to analyze the effect of each parameter on the machining characteristics and to predict the optimal choice for each EDM parameter such as peak current, gap voltage and pulse on time. It …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 23–29 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
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Experimental Investigations of EDM Parameters on Machining Square Blind Holes in Maraging Steels
Abstract: Square blind holes have certain qualities that make them useful in fields where accuracy and efficiency are crucial, like aerospace, automotive, molding, and general manufacturing industries where structural integration is required in precise assembly. It is challenging to machine square blind holes with traditional machining due to geometrical complexity as precision is required for sharp corners which is difficult to get at the corners due to tool wear. Electrical discharge …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 390–397 Read article
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Optimization of Process Parameters in Wire EDM of HCHCrD2 using RSM-based Multi-objective Genetic Algorithm
Abstract: While precision is of paramount importance in machining of high strength conductive materials, Wire Electrical Discharge Machining (WEDM) is preferred. In the present work, experimental study has been carried to identify the appropriate process parameter settings for wire electrical discharge machining of high carbon high chromium D2 steel (HCHCrD2). The process parameters such as pulse peak current, pulse duration, pulse-off time, wire feed, wire tension and flushing pressure are considered. …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 6–10 Read article
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Hybrid Machining Processes in Advanced Manufacturing: A Review of Mechanisms and Industrial Applications
Abstract: Hybrid machining processes (HMPs) have gained considerable attention in recent years as an effective approach to address the growing complexity and performance demands of modern manufacturing systems. These processes combine two or more machining techniques—such as mechanical, thermal, chemical, or electrical methods—into a single setup, enabling enhanced productivity, precision, and adaptability, particularly for hard-to-machine materials like ceramics, composites, and superalloys. The integration of distinct energy sources results in synergistic effects …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 19–24 Read article
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Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article
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A Study on Responses Parameter of EDM Process in EN-353 Steel Using Grey Relational Analysis
Abstract: Electrical discharge machining (EDM) process is the most practically non-conventional machining processes for machining newly developed high strength alloys with high degree of dimensional accuracy and economical cost of production. The last decade has seen an increasing interest in the novel applications of this process, which is particular emphasis on the potential for surface modification. To gain these goals, the consideration is by optimizing the process parameters such as the …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 1, 2015 · pp. 32–40 Read article
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Optimization of Process Parameters in EDM Machine with AISI 304 Stainless Steel using TOPSIS
Abstract: The effective solution based on TOPSIS approach to determine the optimal process parameters in die sinking electrical discharge machining. Taguchi L9 orthogonal array is used to gather information regarding the process with less number of experimental runs. Experiments have been conducted using three process parameters such as peak current, gap voltage, pulse on time, with three levels are selected to optimize the multiple objectives. AISI 304 stainless steel as a …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 3, 2016 · pp. 33–38 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Effect of WEDM Machining Parameter on the MMC: A Review
Abstract: Recent area of manufacturing is highly focus on good accuracy and a complex shapes are mechanized by the advanced machining operation. The wire electrical discharge machining (WEDM) have the ability to produce the complex shapes with having high accuracy. The WEDM is non-contact type machining operation and is used for metal materials as well as Metal Matrix Composites (MMCs), ceramics composites those have many application in vast areas such as …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 1–7 Read article
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A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
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Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process: A Review
Abstract: Today, a variety of microparts are needed to fabricate high-tech items including MEMS applications and micro-electronic parts. The advancement of micromachining technology becomes ever more important in order to produce these micro parts. The creation of accurate holes and pins is one of themultiple processes in the micromachining process that is necessary for many small components. In order to create deeper, more straight holes, micro-hole drilling is utilized in a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 13, Issue 3, 2023 · pp. 26–37 Read article
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Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process Through Response Surface Method
Abstract: The increasing demand for micro-parts in high-tech products, such as micro-electromechanical systems (MEMS) applications and micro-electronic devices, has driven significant advancements in micromachining technologies. Among the various micromachining processes, the fabrication of accurate microholes and pins is critical for the performance and reliability of miniature components. Micro-hole drilling plays a vital role by enabling the production of deep holes with excellent straightness, roundness, and surface quality. It is widely used …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 37–47 Read article
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Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
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Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
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Surface Characterization of Heat Treated Tool Steel after W-EDM
Abstract: In order to meet the increasing demands of performance and reliability of sophisticated components, quality of a machined surface plays an important role. In this research paper, it has been tried to investigate the effect of heat treatment on the surface quality of AISI D2 tool steel after Wire-Electro Discharge Machining (W-EDM). The test specimens were prepared by milling and then carrying out hardening and tempering in different ways and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 178–184 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article