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45 articles for “Aluminum matrix composites”
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Evaluation of Fly Ash/ZrO2 Reinforced AZ91E Hybrid Composites Based on Wear and Friction Characteristics
Abstract: In the current study the compo-casting Al alloy MMCs' wear resistance was examined under a variety of abrasive circumstances, including coefficient friction, wear rate and it’s sliding distance. The AZ91E matrix composite was made by the liquid metallurgy process and reinforced with aluminum plated zirconium dioxide (ZrO2) particles. Designers examined the characteristics of matrix alloys along with created composites. friction and wear from dry sliding experiments had been performed on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 324–338 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Effect of Drilling Process Parameters on Surface Roughness of LM6/B4C/Fly Ash Hybrid Composites
Abstract: This research seeks to assess the effect of process variables such as feed rate (FR), spindle speed (SS), drill material (DM) and reinforcement (R%) on surface roughness (SR) when drilling LM6/B4C/Fly ash hybrid composites. The stir casting process was used to fabricate the LM6/B4C/Flyash hybrid composites utilizing LM6 aluminum alloy as the matrix material and B4C/Fly ash as strengthening materials. Experiments were carried out using an L18 orthogonal array (OA) …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 898–906 Read article
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Fabrication and Mechanical Characterization of Hybrid Metal Matrix Composite Castings
Abstract: This work investigates and addresses the casting of a novel hybrid composite material with tungsten carbide and aluminum-silicate particles mixed at varying weight fraction rates. Production of hybrid composite has some advantages if it is processed by near net shape techniques. The simplest method for dealing with this hybrid composite is the turbulence produced by the vortex agitating technique. The vortex mixing method is used in this study to create …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 3, 2024 · pp. 32–38 Read article
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Influence of Tib2 Wt. % on the Microstructural and Mechanical Properties of In-Situ Processed Stir-Cast Metal Matrix Composite of Al-6061
Abstract: Currently, there is an increasing trend in the automotive and aerospace industries towards the adoption of lighter and stronger materials to reduce weight and enhance fuel efficiency. Metal matrix composites must be developed in order to increase the overall performance of automobiles and aircraft as a result of this transition. Among the various composite materials employed, Aluminium Matrix Composites (AMCs) are frequently utilised to meet stringent industrial requirements. The purpose …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 655–661 Read article
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Performance Evaluation of Kevlar-Sisal-S-Glass Hybrid Composites with Ceramic Fillers for Structural Applications
Abstract: This study examines the mechanical properties of hybrid composite laminates reinforced with Kevlar, sisal, and S-glass fibers, and incorporating ceramic fillers—silicon carbide (SiC) and aluminum oxide (Al2O3)—within an epoxy matrix. The hand lay-up method was utilized to produce the laminates, ensuring a uniform fiber stacking sequence and including 10% filler material. Two composite variations were synthesized: one incorporating SiC and the other Al₂O₃, and both underwent tensile, flexural, hardness, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article
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Exploring the Mechanical Characterization and Microstructural Properties of the Varying Weight % of Nano Boron Carbide (nB4C) Reinforced Al2024 composites using the Vacuum-Assisted Stir Casting Method
Abstract: In this investigation the stir casting technique is utilized to fabricate Al2024-B4C nano composites. The nanoB4C particles used in the reinforcement material have a particle size of 50 nm and variable weight percentages. In Al2024 composites, boron carbide reinforcement is included at weight percentages ranging from 0% to 3%, with a 1% interval between each percentage addition. Following the casting process, the samples were prepared for microstructural and mechanical evaluation …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 394–404 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article
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Development and Comparative Study of Aluminium- Copper Metal Based Composite Through Different Routes
Abstract: The aim of this study is to develop aluminium-copper composite through powder metallurgy technique. Powder metallurgy is an art or technology which can produce exact dimension of final roducts utilizing less energy. Copper oxide (CuO) was used as the source of copper, which was extracted through a reduction process using dextrose. The reaction was thoroughly examined and reported. Commercially available aluminium powder served as source of the aluminium. Aluminium- copper …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 19–32 Read article
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Drilling Parameters Optimization in LM6/B4C/Fly ash Hybrid Composites by Taguchi Technique
Abstract: Aluminium matrix composites (AMCs) are challenging to machine due to its abrasive characteristics. Because of the broad adoption of MMCs, it is vital to create sufficient equipment to facilitate efficient manufacturing. The current study utilizes signal-to-noise ratio (S/N) analysis to determine the ideal machining parameters for drilling AMC’s. The goal with this study is to investigate the effect of feed rate (FR), drill type (D), speed (SS), reinforcing material R …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 890–897 Read article
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Eco-Efficient Skies: Life Cycle Assessment and Carbon Footprint Minimization of Fiber-Reinforced Polymer Composites in Aerospace Application
Abstract: The increasing integration of fiber-reinforced polymer (FRP) composites in aerospace structures necessitates a rigorous evaluation of their environmental sustainability throughout their entire life cycle. This study presents a comprehensive life cycle assessment (LCA) and carbon footprint analysis of carbon fiber-reinforced polymer (CFRP) and glass fiber-reinforced polymer (GFRP) composites applied to structural and semi-structural components in commercial aerospace applications. Following ISO 14040/14044 standards and employing the ReCiPe 2016 Midpoint (H) impact …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 147–160 Read article
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Design and Computational Analysis of Hybrid Carbon Fiber-Enhanced Metal Matrix Composite Spur Gears
Abstract: The automobile industry has to find the alternative solution for steel grade gears to overcome the weight to high strength ratio and thermal consideration with high damping properties. This study describes the design, FEM analysis, and performance evaluation of three new hybrid composite spur gears: a monolithic carbon fiber/epoxy (80/20 weight percent) composite (A), and two hybrids with steel (B) and aluminum (C) matrices (64% CF, 21% Epoxy, 15% metal). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 158–172 Read article
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Lightweight Composite Materials for Electric Vehicles (EVs) and Public and Private Transport
Abstract: The rapid expansion of the electric vehicle (EV) industry has intensified the demand for battery enclosures that are lightweight, durable, thermally stable, and environmentally sustainable. This study investigates the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed composite system combines carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in superior mechanical strength, enhanced thermal stability, and excellent flame retardancy.A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 470–481 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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Red Mud Particles' Impact on the Mechanical Properties and Microstructure of AA6005 Composites for Brake Rotor Applications
Abstract: There is increasing focus on utilizing industrial waste as reinforcement in metal matrix composites, driven by the demand for eco-friendly and cost-effective materials in automotive applications. With an emphasis on their possible use in braking rotors, this study examines how red mud particles affect the microstructure and mechanical characteristics of AA6005 aluminum alloy composites. Red mud, a byproduct of the Bayer process, is a good low-cost ceramic reinforcement because it …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 573–581 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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Experimental and Numerical Investigation of Corrosion-Induced Failures in Copper-Tin Alloy (Cu-Sn) and Aluminum-Magnesium Alloy (Al-Mg) Connectors: A Stress–Corrosion Coupling Analysis
Abstract: The utilization of an integrated experimental and finite element modelling (FEM) methodology, this study investigates the degradation and failure mechanisms in polymer composite electrical connectors exposed to aggressive environmental conditions. Epoxy- and polyamide-based composites, reinforced with carbon and glass fibers, were subjected to accelerated salt spray and humidity–temperature cycles to simulate prolonged outdoor exposure. Electrochemical and environmental aging experiments revealed that chloride ions and moisture ingress were responsible for matrix …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 366–379 Read article