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375 articles for “Al alloy”
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Tribological Performance and Wear Coefficient Prediction of AA2024–TiC Composites via Python-Based Machine Learning
Abstract: Determining wear coefficient accurately serves as a critical factor to maximize engineering materials' tribological characteristics. The experiment examines the wear characteristics of TiC-reinforced AA2024 aluminum alloy subjected to different tribological operating conditions. A pin-on-disc tribometer performed wear tests under different conditions of load and TiC weight fraction and sliding speed and duration. ANOVA statistical results show that load intensity and TiC reinforcement density stand out as principal variables that affect …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1099–1112 Read article
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STUDY OF THE RHEOLOGICAL, PHYSICAL-MECHANICAL PROPERTIES OF DISPOSED POLYPROPYLENE AND POLYVINYL CHLORIDE BINARY MIXTURES
Abstract: In this study, various compositions were prepared by modifying the decommissioned polypropylene (PP)-based polymer waste with polyvinyl chloride (PVC) in different proportions for the purpose of modification, and the flow index and physical and mechanical properties of their alloys were studied. As a result of the research, the following results were obtained. PP/PVC binary compositions were prepared and samples were obtained based on 6 different proportions by changing the amount …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 Read article
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Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article
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Deep Cryogenic Treatment of Copper Chill Plates in Stir Casting of Al6061-Silicon Carbide Composites
Abstract: Aluminum-Silicon Carbide Metal Matrix Composites (Al/SiC MMCs) represent advanced materials created through the integration of aluminum matrices with silicon carbide particle reinforcement. These composites demonstrate superior characteristics compared to conventional aluminum alloys, establishing their relevance across diverse engineering applications. This experimental investigation focuses on developing composites using aluminum as the base matrix while incorporating SiC particles (40-50μm particle size) as reinforcing agents. The reinforcement content was systematically varied from 3 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 116–126 Read article
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Application of Thermal Spray Coatings for Corrosion Control in Oil and Gas Refineries
Abstract: In today’s context, Thermal Spray Coating (TSC) has emerged as a highly durable and reliable alternative to traditional Hot-Dip Galvanizing (HDG). It is increasingly being adopted for both new and existing industrial structures due to its long-lasting protection—often exceeding 25 years—while requiring little to no maintenance. Unlike HDG, which cannot be welded on-site and often poses challenges with repair methods such as liquid coating or cold spray, TSC offers greater …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 106–115 Read article
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Development of Lightweight Chassis and Efficient Drivetrain for Formula Student Applications
Abstract: The chassis and drivetrain of a Formula Student vehicle are designed, analyzed, and optimized in this research study with an emphasis on manufacturability, performance, and safety. The project emphasizes the use of advanced engineering tools such as SolidWorks for computer-aided design (CAD) and ANSYS for structural analysis to evaluate the chassis under various dynamic conditions. The primary objective is to ensure that the driver remains safe inside the cockpit while …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 1–17 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Experimental Analysis of Mechanical Characteristics of Aluminium Matrix Hybrid Composite Using Seashell Powder And Coconut Shell Powder
Abstract: The purpose of this study is to investigate the manufacturing processes and mechanical properties of composites made of marine shell powder, coconut shell powder, and aluminium. In our project, the MMC was made of aluminium with seashell powder and aluminium with coconut shell powder. A stir casting process fabricated the Composite. The composition of aluminium, seashell powder and coconut shell powder varies. According to the criteria established by the American …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 487–494 Read article
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Performance Analysis of GLARE Composites in Aerospace Engineering
Abstract: The fuel consumption of an aircraft is largely governed by its payload, which emphasizes the continuous demand for advanced lightweight structural materials to enhance the lift-to-weight ratio and improve overall fuel efficiency. Fiber Metal Laminates (FMLs) have emerged as a novel class of hybrid materials that combine alternating layers of thin metals with fiber-reinforced polymer composites, thereby offering mechanical properties superior to those of the individual constituents. Among the different …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 771–779 Read article
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Red Mud Particles' Impact on the Mechanical Properties and Microstructure of AA6005 Composites for Brake Rotor Applications
Abstract: There is increasing focus on utilizing industrial waste as reinforcement in metal matrix composites, driven by the demand for eco-friendly and cost-effective materials in automotive applications. With an emphasis on their possible use in braking rotors, this study examines how red mud particles affect the microstructure and mechanical characteristics of AA6005 aluminum alloy composites. Red mud, a byproduct of the Bayer process, is a good low-cost ceramic reinforcement because it …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 573–581 Read article
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Flaws and Defects in Crystals
Abstract: Crystalline materials are defined by their long-range atomic order; however, no real crystal is completely free from imperfections. This article provides a comprehensive overview of the various types of crystal defects and imperfections that occur in solid materials and their significant influence on material properties. Point defects, including vacancies, interstitials, and substitutional atoms, are examined alongside line defects such as edge and screw dislocations, as well as planar defects encompassing …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 2, 2025 · pp. 1–15 Read article
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Numerical Investigation of AA5053 Through Equal Channel Angular Pressing Technique: An Overview
Abstract: Equal channel angular pressing is recognized as the predominant method for bulk severe plastic deformation processing and has been employed for refining the grain structure in numerous metals and alloys. This study utilized finite element analysis to examine the processing of metallic billets through simple shear deformation. For the study, the die channel angle was chosen based on achieving the minimum energy consumption to induce maximum uniform strain. Among the …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 40–47 Read article
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Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
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Prediction of Depth-Induced Stress Distribution and Maintenance Cost Implications for Submerged Structural Components
Abstract: This study investigates the influence of water depth on stress distribution and structural integrity of submerged mechanical components . Structural models fabricated from mild steel, stainless steel, carbon steel, and copper alloy were examined under hydrostatic loading corresponding to water depths between 30 cm and 150 cm. Results indicate that normal and shear stresses increased proportionally with depth due to intensified hydrostatic pressure. Mild steel exhibited the highest stress concentrations, …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 29–35 Read article
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Influence of Mechanical Parameters on Corrosion Behavior of Metal Coupons in Simulated Environmental Conditions
Abstract: This study investigates the influence of mechanical parameters—namely applied stress, surface roughness, and deformation history—on the corrosion behavior of metal coupons exposed to corrosive environments. Mild steel and aluminum alloy specimens were prepared with controlled variations in tensile stress, polishing grades, and cold-working levels to simulate real-world mechanical influences. These coupons were immersed in a 3.5% NaCl solution under ambient conditions, and their corrosion rates were monitored over a 30-day …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 6–12 Read article
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AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article
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Investigation of the independent and combined roles of Gr and ZrO₂ on strengthening behaviour of Al-7075 Composites
Abstract: This study investigates the effect of individual and hybrid reinforcements on the mechanical and microstructural behaviour of Al7075 composite fabricated using the 2-step stir-casting technique. Four compositions were made with the base Al-7075, Al-7075 3 weight % ZrO2, and Al-7075 3 weight % Gr as well as a hybrid composite Al7075 with 3 wt.% Gr, 3 wt.% ZrO2. 2-step stir-casting was used to increase the wettability of the particles, decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1060–1075 Read article
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Optimizing Parameters for Dry Sliding Wear Control in Stir-Cast AA7050/SiC Composites
Abstract: Using a pin-on-disc tribometer, this study examined the dry sliding wear behavior of AA7050/SiC composites. The production of this metal matrix composite was achieved through the stir-casting process, which involved an initial step of melting the AA7050 alloy, followed by the careful introduction of silicon carbide (SiC) particles, stirring to achieve uniform dispersion, and finally, casting the molten mixture. Wear rate (WR) was determined by three operational parameters: SiC reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1624–1635 Read article
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Exploration of Diverse Epoxy-Based Surface Coating Methods for Enhancing Anticorrosion Characteristics
Abstract: Epoxy-based polymers, commonly referred to as polyepoxides, constitute one of the most versatile and widely adopted categories of polymeric materials due to their exceptional structural, mechanical, and chemical characteristics. Their unique macromolecular framework enables strong interfacial bonding, high mechanical stability, and superior resistance to environmental and chemical degradation, positioning them as advanced alternatives to many traditional organic corrosion inhibitors that often fail under prolonged exposure to aggressive conditions When polyepoxides …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 167–177 Read article
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Comparative Environmental and Economic Assessment of Wind Turbine Blade Materials
Abstract: Wind energy has proven to be one of the most stable and non-polluting renewable energy sources to mass power production. For energy production wind turbine is an essential part of the wind power plant. The choice of the blade material and coating applied on it has a strong impact on aerodynamic performance, mechanical strength, fatigue life, manufacturing possibility, and environmental effects throughout the operating life of the turbine. Hence, authors …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 91–99 Read article