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209 articles for “lightweight materials”
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Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article
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Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs
Abstract: Aluminium Metal Matrix Composites (MMC) is beneficial in a diversity of applications of engineering, particularly due to their strength while being lightweight. The intention of this paper is to develop a Hybrid Metal Matrix Composite (HMMC) using base metal aluminium alloy which is reinforced with different wt% of Graphite and Titanium Dioxide and then study the different mechanical properties like microstructure analysis, tensile strength, hardness, and wear behavior of HMMC …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 20–30 Read article
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Self-Powered Piezoelectric Nano-Polymer Networks with Embedded Wireless Nodes for Distributed IoT Sensor Platforms
Abstract: Self-powered sensing systems are emerging as a promising solution for next-generation distributed Internet of Things (IoT) platforms, where lightweight, flexible, and low-maintenance devices are required for continuous monitoring. In this work, a self-powered piezoelectric nano-polymer network based on poly-vinylidene fluoride (PVDF) reinforced with BaTiO₃ nanoparticles and multiwalled carbon nanotubes (MWCNTs) was developed for flexible wireless sensing applications. The composite was designed to combine mechanical flexibility, enhanced piezoelectric response, and real-time …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
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Enhanced Sustainable Concrete Mix Design Using LLMs and Advanced Machine Learning Techniques
Abstract: Large Language Models (LLMs) are emerging as transformative tools in materials science, offering human-like reasoning, zero-shot problem solving, and the ability to integrate fuzzy laboratory knowledge with structured data. This study extends and reinterprets the original systematic benchmark for using LLMs in sustainable concrete design, particularly for Alkali-Activated Concrete (AAC). We introduce an enhanced, multi-model framework combining LLM-based inverse design, Random Forest regression, Gaussian Process Regression (GPR), and a lightweight …
Published in Recent Trends in Civil Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
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Design and Implementation of Lightweight Polymer-Based Drone System for Targeted Agricultural Spraying
Abstract: Agriculture has entered a new era of innovation, with drone technology emerging as a key tool in pesticide and fertilizer application. Unlike conventional methods that expose farmers to hazardous chemicals resulting in health issues such as skin disorders, neurological impairments, and in extreme cases, fatal illnesses drone-based spraying offers a safer and more efficient alternative. In India, the adoption of this technology is accelerating due to its ability to reduce …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 476–486 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Optimization of Lightweight Polymer Composites Using Finite Element Analysis Machine Learning and Topology Optimization Techniques for Aerospace Applications
Abstract: The advancement of aerospace engineering depends on lightweight polymer matrix composites (PMCs) because they help decrease weight while improving fuel efficiency and payload capacity together with increased structural integrity. Research developed a computer program comprising FEA with ANN and TO optimize high-performance PMCs through integrated design approaches. The combination of Python-controlled LS-DYNA simulations measured hybrid composite laminate resistance to impact while an ANN model obtained data from simulations to forecast …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 693–709 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Mathematical Modelling and Experimental Analysis of a 3D Printed PLA UAV Propeller using NACA 4412 Airfoil
Abstract: The usage of unmanned aerial vehicles (UAVs) has grown significantly because they are cost-effective and easy to availability for many applications. However, researchers have focused on the designing for various UAV propeller/rotors geometries, including their aerodynamic performance and structural examination. An elegant, designed propeller can enhance the UAV's endurance limit and its reliability. This research focuses on designing of UAV propeller and its fabrication using Polylactic acid (PLA) material using …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 825–832 Read article
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Mechanical Performance Assessment of Hybrid FRP Laminates with Carbon Fiber Core Using Experimental and Numerical Approaches
Abstract: The high strength-to-weight ratio, corrosion resistance and design flexibility of Fiber-reinforced polymer (FRP) composites have attracted considerable attention in aerospace, automotive and structural applications. This work presents an experimental and finite element study on the tensile and flexural behavior of epoxy-based hybrid FRP laminates. Five laminate configurations were manufactured, including a unidirectional carbon fiber laminate and four hybrid laminates, Kevlar–Carbon–Kevlar (K/C/K), Glass–Carbon–Glass (G/C/G), Kevlar–Carbon–Glass (K/C/G), and Glass–Carbon–Kevlar (G/C/K). For all …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Development and Mechanical Characterization of Polymer based Bio Composite Filaments for FDM Applications
Abstract: Additive Manufacturing (AM) is an advanced fabrication process capable of producing complex and intricate components to meet diverse industrial and customer demands. For small-scale producers and researchers, FDM is the most straightforward, affordable, and easily accessible of the several AM processes. The majority of conventional polymer feedstocks used in FDM lack sufficient mechanical strength and thermal stability, which limits their use in load-bearing or structural components. This effort aims to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 743–751 Read article
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Numerical Investigation of AA5053 Through Equal Channel Angular Pressing Technique: An Overview
Abstract: Equal channel angular pressing is recognized as the predominant method for bulk severe plastic deformation processing and has been employed for refining the grain structure in numerous metals and alloys. This study utilized finite element analysis to examine the processing of metallic billets through simple shear deformation. For the study, the die channel angle was chosen based on achieving the minimum energy consumption to induce maximum uniform strain. Among the …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 40–47 Read article
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Evaluating Fiber Volume Fraction and Defects in Fiber Reinforced Polymer Composites for T Joint applications
Abstract: Fiber-reinforced polymer (FRP) composites have been integral to industries such as aviation, aerospace, shipbuilding, and automotive due to their strength, durability, lightweight, and corrosion resistance. This study examines the production and microstructural analysis of polymer composites using FRP and manual lamination methods. While manual lamination is quick and economical, it relies on operator skill, resulting in low mechanical properties. Microstructure analysis via 3D optical and scanning electron microscopes revealed that …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1222–1235 Read article
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Review paper on Design and Development of Miniature Moving Magnet Pulse Tube Cryocooler
Abstract: Developing a miniature moving magnet pulse tube cryocooler to address the limitations in existing cryocooler technologies, especially in terms of compactness, lightweight design, durability, and maintenance-free operation, aligns with the demands of modern applications, particularly in space and similar environments. Integrating a miniature compressor and motor is essential for the functionality of the cryocooler. The design should prioritize efficiency and reliability while addressing challenges related to vibrations and maintenance commonly …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 194–205 Read article
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Metamaterial-Based Thermal Shielding Structures for Reusable Hypersonic Space Transportation Systems
Abstract: The rapid development of reusable hypersonic space transportation systems has intensified the need for advanced thermal protection technologies capable of withstanding extreme aerodynamic heating conditions encountered during atmospheric re-entry and sustained hypersonic flight. Conventional thermal shielding materials often suffer from high structural weight, limited adaptability, thermal fatigue, and degradation under repeated thermal cycling. This study proposes a novel Metamaterial-Based Thermal Shielding Structure for Reusable Hypersonic Space Transportation Systems, integrating engineered …
Published in Journal of Aerospace Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Effect of Aging on the Performance of Polymer Composite: A Review
Abstract: The exceptional robustness, corrosion resistance, and lightweight design, polymer composites (PCs) are crucial to modern engineering escalating the utilization of polymer composite in structural applications including aerospace engineering, automobile engineering, etc. With a greater number of positive aspects, the polymer composite also deteriorate by different environment conditions with their exposing duration considered as aging of polymer composites. However, a variety of elements influencing the ageing process determine their long-term performance. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 752–768 Read article
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Polymer-Based Ankle-Foot Orthoses: Innovations in Material Selection and Functional Enhancement
Abstract: Ankle-foot orthoses (AFOs) are critical devices in rehabilitative therapy for patients with foot drop due to neurological disorders such as stroke, multiple sclerosis, and cerebral palsy. These conditions impair dorsiflexion, making walking difficult and increasing the risk of falls. Traditional AFOs, often made from rigid thermoplastics, provide support but limit flexibility and patient comfort. Recent advancements in polymer chemistry have introduced innovative materials that enhance the functionality, durability, and effectiveness …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 49–55 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article