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62 articles for “surface roughness (RA)”
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
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Optimization of Turning Process Parameters by Genetic Algorithm Approach
Abstract: In this research, turning parameters were optimized through a genetic algorithm for the purpose to minimize surface roughness and to maximize the material removal rate. High finish quality is guaranteed through minimum surface roughness, and efficient process planning is facilitated through maximum material removal rate optimization. For predicting surface roughness and material removal rate with respect to spindle speed, feed rate, and depth of cut, the empirical models were developed …
Published in Journal of Production Research & Management · Vol. 15, Issue 1, 2025 · pp. 33–41 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Optimization of Surface Roughness and Material Removal Rate in Turning of Al-6061 Using Taguchi Methodology, Fuzzy Logic, and Measurement System Analysis
Abstract: The optimization of machining parameters please a crucial role in improving product quality and productivity in manufacturing processes. This study focuses on the turning of aluminium 6061 alloy, aiming to optimize two key performance measures: Surface Roughness and Material Removal Rate. An integrated approach combining to Taguchi methodology, fuzzy logic and measurement system analysis (MSA) is proposed to achieve this objective. Taguchi design of experiments using and L9 orthogonal array …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 4, Issue 1, 2026 Read article
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Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
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Multi-Response Optimization of Turning Parameters with Vikor-Entropy Method on Machining of AA6061-TiB2 In-Situ Composites
Abstract: In the manufacturing and metal cutting industries, the quality of the surface and strength is essential in defining the surface finish; an excellent surface finish indicates excellent quality in the product. The influence of machining parameters speed, feed and depth of cut on responses like material removal rate, surface roughness and Power consumption on turning of AA6061-TiB2 composites is investigated using the VIKOR-ENTROPY method. The effects of changing parameters on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 256–268 Read article
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An Experimental Investigation on Surface Roughness of Laser Beam Machining of Aluminium Alloy
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
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Experimental Investigations of EDM Parameters on Machining Square Blind Holes in Maraging Steels
Abstract: Square blind holes have certain qualities that make them useful in fields where accuracy and efficiency are crucial, like aerospace, automotive, molding, and general manufacturing industries where structural integration is required in precise assembly. It is challenging to machine square blind holes with traditional machining due to geometrical complexity as precision is required for sharp corners which is difficult to get at the corners due to tool wear. Electrical discharge …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 390–397 Read article
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Enhancing Surface Roughness of Polylactic Acid (PLA) 3D-Printed Parts Using CO₂ Laser Scanning: An Experimental Study on Parameter Optimization
Abstract: Fused deposition modeling (FDM) of polylactic acid (PLA) often suffers from poor surface finish due to the inherent layer-by-layer deposition process, limiting its use in high-precision applications. This study investigates CO₂ laser scanning as an efficient post-processing technique to reduce the surface roughness (Ra) of PLA parts while maintaining structural integrity. Specimens (100 × 80 × 5 mm) were fabricated with varying infill densities (35%, 70%, and 100%) to assess …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 503–511 Read article
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Investigating the Influence of Process Parameters on Photochemical Machining of Phosphor Bronze Alloy Microchannels
Abstract: Microchannels are widely employed in microfluidic devices, biomedical systems, and compact heat exchangers, where their functional efficiency depends strongly on surface finish, dimensional control, and edge quality. Traditional machining techniques often face limitations in producing such features with the required precision, prompting the use of advanced micromachining methods. In the present work, photochemical machining (PCM) has been applied to fabricate serpentine-shaped microchannels in phosphor bronze. The study systematically investigates the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 837–846 Read article
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Effect of WEDM Machining Parameter on the MMC: A Review
Abstract: Recent area of manufacturing is highly focus on good accuracy and a complex shapes are mechanized by the advanced machining operation. The wire electrical discharge machining (WEDM) have the ability to produce the complex shapes with having high accuracy. The WEDM is non-contact type machining operation and is used for metal materials as well as Metal Matrix Composites (MMCs), ceramics composites those have many application in vast areas such as …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 1–7 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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Performance and Robustness of Wind Turbine Blades Composed of Recovered Waste Carpet Fiber Polymer Composites
Abstract: Carpets stay in good condition for ten to fifteen years, after which they wear out and are discarded. The large amount of used carpet waste is often dumped in landfills, causing health risks, air pollution, and other environmental problems. To reduce the growth of landfill sites, it is essential to implement recycling measures for carpet waste, protecting the environment by reusing these materials in new products. Carpet are made from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 53–66 Read article
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Enhancing Performance of Hybrid Natural Fiber Reinforced Polymer: Insights into Processing, Characterization and Machining
Abstract: Natural fibre reinforced polymer composites (N-FRP) have gained popularity in recent years as an alternative to regular polymer composites, owing to growing environmental concerns. Natural fibers are becoming increasingly popular due to their outstanding properties such as flexibility, strength, compatibility with living creatures, and impact resistance. A notable application of natural fibers is in the medical industry, with the goal of producing cost-effective, sustainable, and long-lasting products. Combining different fibers …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 139–153 Read article
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Application of Artificial intelligence in Single Point Incremental Forming for Surface Roughness Prediction
Abstract: The sheet metal forming industries always try to find an emerging trend to form sheet-metal in a cost-effective manner. In this regard, a forming technique is trending termed as single point incremental forming (SPIF) in which a simple forming tool having hemispherical end rod is moving and simultaneously deforming the clamped metal sheet according to predetermined toolpath command and forms a complete shape. The achievement of required surface quality is …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 237–246 Read article
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Experimental Investigation into MRR of Polished Zinc Plate with Ultrasonic Vibrations Using Single Pole Magnetic Abrasive Finishing Process
Abstract: The present research examines the material removal rate (MRR) in finishing zinc plates on the experimental framework called Single Pole Magnetic Abrasive Finishing Process (SPMAFP) by inducing ultrasonic vibrations. By means of a Flexible Magnetic Abrasive Brush (FMAB) composed of 40% alumina and 60% iron elements, the investigation estimates the effect of key process parameters on surface finishing excellence. An L-16 factorial study design was applied to examine the FMAB …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 428–438 Read article
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Effect of Drilling Process Parameters on Surface Roughness of LM6/B4C/Fly Ash Hybrid Composites
Abstract: This research seeks to assess the effect of process variables such as feed rate (FR), spindle speed (SS), drill material (DM) and reinforcement (R%) on surface roughness (SR) when drilling LM6/B4C/Fly ash hybrid composites. The stir casting process was used to fabricate the LM6/B4C/Flyash hybrid composites utilizing LM6 aluminum alloy as the matrix material and B4C/Fly ash as strengthening materials. Experiments were carried out using an L18 orthogonal array (OA) …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 898–906 Read article
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Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
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A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
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Performance Evaluation of Eco-friendly Cutting Fluid in Machining Process—An Approach towards Environmentally Friendly Production
Abstract: The machining industry's evolving environmental consciousness has prompted a growing demand for cutting fluids devoid of chlorine and sulphur, thus fostering sustainable machining practices. This surge in demand is driven by mounting apprehensions over environmental contamination and worker safety. As the industry transitions to modern cutting fluids, it becomes imperative to comprehend their effectiveness and the optimal machine parameters required for their deployment in the turning process. In our current …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 149–160 Read article