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235 articles for “metal processing”
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Analysis of Machine Learning in Metal Processing: A Novel Prospect
Abstract: Metal is processed by a wide range of procedures, from forming and casting to machining and riveting. Metal processing is a crucial part of modern manufacturing. The application of machine learning (ML) is driving a significant change in the sector, which has historically depended on empirical knowledge and trial-and-error techniques. Increased production, improved product quality, and resource optimization are expected outcomes of this action. This study aims to explore the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 40–51 Read article
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Investigating The Synergistic Effects of Micro and Nano Particle Reinforcements in Powder Metallurgy-Processed Aluminum Metal Matrix Composites for Enhanced Mechanical Performance
Abstract: The ever-growing demands of modern mechanical applications necessitate the development of materials with superior mechanical properties. In this research, we delve into the creation and evaluation of Aluminum Metal Matrix Composites (Al MMCs) made via the powder metallurgy route, reinforced with both micro and Nano-scale particles. The key aim is to investigate the possible cooperative effects of this dual reinforcement approach on the mechanical behavior of the composite. Traditional aluminum …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 220–229 Read article
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Analyzing the Sheet Metal Extrusion Process Using Finite Element Analysis
Abstract: A wide range of sheet metal forming techniques has been developed to make it easier to produce intricate 3D objects. However, the knowledge still isn't sufficient. The sheet metal extrusion method was examined in this research as one of the common sheet-bulk metal manufacturing technologies. Consideration of the flow-stress curve's impact across a broad range of plastic strain and ductile damage played a pivotal role in constructing a realistic finite …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 13–25 Read article
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Comparative Investigation on Mechanical Properties of AMCs Fabricated through Liquid and Solid-State Fabrication Process
Abstract: This current research work is primarily focused on comparative experimental study on effect of two distinct fabrication process routes i.e. liquid state and solid state process and their corresponding parameters on microstructure and micro-hardness properties of Aluminium matrix composites (AMCs). In this work, AMCs were fabricated by reinforcing Al2O3 powder materials of 5, 10 and 15 wt.% into pure Aluminum (Al) matrix phase through two distinct processes; liquid state (stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 202–215 Read article
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
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Recent Progress in Magnesium Hybrid Metal Matrix Composites: Processing, Properties, and Applications
Abstract: Magnesium hybrid composites have emerged as promising materials to meet the growing demands of advanced sectors such as biomedical, aerospace, defense, automotive, electronics, and marine industries. However, the inherent drawbacks of magnesium, specifically low wear resistance, have encouraged scientists to develop magnesium-based MMC with improved mechanical properties and thermal properties. To achieve this, various mixtures of reinforcement are employed. These include ceramics with high strength and wear resistance; solid lubricants …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1287–1301 Read article
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Influence of Tib2 Wt. % on the Microstructural and Mechanical Properties of In-Situ Processed Stir-Cast Metal Matrix Composite of Al-6061
Abstract: Currently, there is an increasing trend in the automotive and aerospace industries towards the adoption of lighter and stronger materials to reduce weight and enhance fuel efficiency. Metal matrix composites must be developed in order to increase the overall performance of automobiles and aircraft as a result of this transition. Among the various composite materials employed, Aluminium Matrix Composites (AMCs) are frequently utilised to meet stringent industrial requirements. The purpose …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 655–661 Read article
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Fabrication and Experimental Investigation on Mechanical Properties of Quartz Particulate Reinforced Aluminium Composite
Abstract: Composites are processed by adding a reinforcement phase in a base metal. The base material is known as a matrix and the constituent that is added is called reinforcement. The matrix acts as a support while the reinforcements attach themselves in their respective positions which results in the synthesis of a material which has different mechanical and thermal properties compared to their raw materials. Since aluminium is used as a …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Review on Severe Plastic Deformation Techniques for Bulk Materials: Deformation Behavior and Properties
Abstract: This paper presents a detailed review of the efficient application of Severe Plastic Deformation for the fabrication of ultra-fine-grained and nanostructured crystalline bulk materials. Severe Plastic Deformation allows substantial grain refinement while largely preserving the original dimensions of the workpiece, making it especially suitable for ductile materials capable of sustaining very high strains under elevated hydrostatic pressure prior to failure. The study investigates the grain refinement mechanisms involved in Severe …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 40–72 Read article
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Design and Development of Pipe Bending Machine
Abstract: The design and development of a pipe bending machine are crucial for various industrial applications, including the construction, automotive, and manufacturing sectors. Bending is a fundamental metalworking process that involves deforming pipes, tubes, square hollows, and rods without compromising their structural integrity. This study focuses on designing a cost-effective and efficient pipe bending machine that can accommodate different pipe sizes and materials. The key design considerations include selecting an appropriate …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 22–30 Read article
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Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
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Evaluation of Fly Ash/ZrO2 Reinforced AZ91E Hybrid Composites Based on Wear and Friction Characteristics
Abstract: In the current study the compo-casting Al alloy MMCs' wear resistance was examined under a variety of abrasive circumstances, including coefficient friction, wear rate and it’s sliding distance. The AZ91E matrix composite was made by the liquid metallurgy process and reinforced with aluminum plated zirconium dioxide (ZrO2) particles. Designers examined the characteristics of matrix alloys along with created composites. friction and wear from dry sliding experiments had been performed on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 324–338 Read article
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Concentrated Solar Energy in Iron Production: Towards Zero-Carbon Metallurgy
Abstract: Given the importance of environmental protection in modern societies, one of the objectives of industrial strategies in general and the metallurgical industries in particular is to find new, ecologically acceptable energy sources. One of these energy sources is solar energy, which, when properly concentrated, has a lot of promise for high temperature applications like those needed in metallurgical operations. In this work, we suggest using focused sun energy to make …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 01–10 Read article
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Numerical Investigation of AA5053 Through Equal Channel Angular Pressing Technique: An Overview
Abstract: Equal channel angular pressing is recognized as the predominant method for bulk severe plastic deformation processing and has been employed for refining the grain structure in numerous metals and alloys. This study utilized finite element analysis to examine the processing of metallic billets through simple shear deformation. For the study, the die channel angle was chosen based on achieving the minimum energy consumption to induce maximum uniform strain. Among the …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 40–47 Read article
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Progressive Developments in Cold Metal Transfer Welding Technique: A Review and Trends
Abstract: This comprehensive review paper examines the Cold Metal Transfer (CMT) welding process and its wide- ranging applications across various industries. With a focus on elucidating the fundamental principles, process characteristics, and recent advancements, the paper offers a comprehensive overview of CMT welding's versatility and effectiveness. The review delves into the intricate mechanics of the CMT welding process, highlighting its unique metal transfer modes like CMT-P, CMT advanced, CMT pulse rose, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 235–245 Read article
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A Review of Recent Advancements in the Field of Friction Stir Welding of Dissimilar Joints Made of Aluminium and Magnesium
Abstract: Friction stir welding (FSW) stands at the forefront of welding technology, offering a promising avenue for joining dissimilar metals like aluminum and magnesium. These metals, renowned for their exceptional properties such as ductility, thermal conductivity, low density, and impressive weight-to-strength ratios, find wide utility across numerous industrial sectors. However, traditional fusion welding methods often struggle to effectively join aluminum and magnesium due to their disparate physical and chemical characteristics. FSW …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 134–142 Read article