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50 articles for “finite element validation”
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Machine Learning-Assisted Design and Optimization of Lightweight Polymer Composites for IoT-Enabled Automotive Applications
Abstract: This study aims to develop an integrated machine learning and optimization framework for the intelligent design of lightweight polymer composites suited for IoT-enabled automotive applications. The goal is to enhance material performance while satisfying multiple design constraints such as mechanical strength, thermal stability, and process compatibility. A curated dataset of polymer composite formulations was used to train a Random Forest Regression (RFR) model capable of predicting tensile strength, thermal conductivity, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 12–27 Read article
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Performance of GFRP Bars in Flexural Members: A Comparative Study with Metal Bars Using FEA and Experimental Study
Abstract: In recent years, GFRP bars have been introduced as a replacement for metal bars as reinforcement in flexural members. This study evaluates the use of GFRP bars as the main reinforcement in flexural members such as beams through computer simulations and experimental work. A 4-meter beam from a sample structure, analyzed as per IS 875 (1987) Part 2, was considered for the study. This beam was designed considering both metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 262–267 Read article
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Generative Design of Bioactive Orthopedic Composites for Fracture Repair Using an Integrated Conditional GAN–Transformer Framework: A Multi-Objective Approach
Abstract: Orthopedic composite implants for fracture repair must simultaneously satisfy conflicting mechanical and biological demands: high fracture toughness, sufficient compressive stiffness, and bioactive surface chemistry enabling osteoblast adhesion and mineralization. Existing design approaches rely on trial-and-error experimentation, yielding sub-optimal trade-offs between these objectives. This paper presents an integrated conditional Generative Adversarial Network–Transformer (cGAN-T) framework for fully computational, multi-objective generative design of hydroxyapatite (HA)-reinforced polymer composite microstructures targeting Orthopedic fracture repair. A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 21–35 Read article
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Design and Fabrication of a 3D-Printed Femur Model: Insights into Mechanical Properties and Implant Research
Abstract: This study is an attempt to analyse the 3D printing of the female femur model of the central India region and provides ample suggestions for bone implant research. This article discusses the design development and experimental validation of finite element analysis (FEA) results with the 3D-printed bone model. Using CT scan data, the FE analysis is executed on a real femur bone of a 25-year-old female of 52 kg weight …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 329–338 Read article
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Design and Development of Fiber Sandwiched Composite Materials for the Improvement of Mechanical Properties
Abstract: This research paper presents the development and mechanical characterization of fiber sandwiched composite materials (FSCM) to address the increasing demand for high-strength, lightweight, and corrosion-resistant materials in advanced engineering sectors such as automotive, aerospace, and transportation industries. Traditional homogeneous materials such as metals, ceramics, and polymers often fail to provide a balanced combination of properties like high tensile strength, low density, toughness, abrasion resistance, and impact resistance needed for modern …
Published in Journal of Experimental & Applied Mechanics · Vol. 17, Issue 1, 2026 · pp. 22–37 Read article
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Flexural Response and Numerical simulation of Unidirectional Areca–Pineapple Leaf Fiber Hybrid Epoxy Composites
Abstract: The increasing demand for lightweight and environmentally sustainable materials has accelerated the development of natural fiber-reinforced polymer composites for engineering applications. In the present study, unidirectional areca and pineapple leaf fiber (PALF) reinforced hybrid epoxy composites were fabricated using a simple hand lay-up process. Before fabrication, the fibers were chemically treated to improve fiber–matrix adhesion and enhance the mechanical performance of the laminates. Four different stacking sequences (A8, A7P1, A6P2, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Machine Learning Optimization for VARTM Carbon Polymer Laminates
Abstract: Vacuum-assisted resin transfer moulding (VARTM) is a key low-cost, out-of-autoclave process for manufacturing large-scale carbon-fibre reinforced polymer (CFRP) laminates crucial to aerospace wings, wind-turbine blades, marine hulls, and automotive structures. Unpredictable resin flow often leads to voids, dry spots, and race-tracking defects, resulting in 27.9% scrap rates and lengthy, costly trial-and-error design cycles. Although surrogate models provide rapid impregnation predictions for simple flat-plate geometries, vision-based monitoring is limited to idealized …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 229–245 Read article
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Fracture Analysis of FRP Composites under Thermo-Mechanical Loads for Different Geometry Cutouts
Abstract: Fiber-reinforced composites (FRPs) are used extensively in structural and non-structural components of the aerospace and automotive industries. To utilize these materials for structural applications, it is necessary to understand the fracture behavior of the material. In the present investigation of carbon fiber laminates, studies were carried out to understand the fracture toughness characteristics of the carbon fiber laminates with mechanical, thermal, and thermo-mechanical loadings of modes I, II, and III. …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 1–10 Read article
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Effect of 3D Printing Process Parameters on the Tensile Strength of Polylactic Acid (PLA)
Abstract: This study employs the Taguchi approach to systematically analyze and optimize critical Fused Deposition Modeling (FDM) parameters, focusing on their effect on the tensile strength of 3D-printed Polylactic Acid (PLA) components. The study explores three levels of layer thickness (0.15 mm, 0.25 mm, and 0.3 mm), infill densities (25%, 50%, and 75%), and nozzle temperatures (200°C, 205°C, and 210°C) across three infill patterns: Triangular, Gyroid, and Zig-zag. A total of …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 128–140 Read article
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Performance Evaluation of Kevlar-Sisal-S-Glass Hybrid Composites with Ceramic Fillers for Structural Applications
Abstract: This study examines the mechanical properties of hybrid composite laminates reinforced with Kevlar, sisal, and S-glass fibers, and incorporating ceramic fillers—silicon carbide (SiC) and aluminum oxide (Al2O3)—within an epoxy matrix. The hand lay-up method was utilized to produce the laminates, ensuring a uniform fiber stacking sequence and including 10% filler material. Two composite variations were synthesized: one incorporating SiC and the other Al₂O₃, and both underwent tensile, flexural, hardness, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Topology Optimization of Press Tools for Additive Manufacturing: Reducing Manufacturing Time
Abstract: This research paper presents a topology optimization study of a press tool consisting of a punch and a die, with the aim of optimizing the press tool topology to reduce material usage, and manufacturing time while maintaining necessary strength. The tools will be manufactured using additive manufacturing technology with Polylactic Acid (PLA) material. The Additive Manufacturing method can be used to make prototypes of press tools in the development stages. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 40–56 Read article
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Material-Integrated Energy Management: Role of Advanced Polymers and Composites in Smart Homes
Abstract: The article discusses the possibility of improving the performance as well as the sustainability of smart-home-based energy management systems (EMS) by applying advanced polymeric and composite materials. Smart homes today are placing greater requirements on lightweight, thermally stable, high durability, and electrically conducting compounds in such important aspects of the devices as batteries, substrate layers in solar panels, thermally resistant enclosures, and high efficiency thermal insulation on intelligent appliances. Such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1361–1374 Read article
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Effect of Compressive Strength of Core and Precast Concrete on the Behavior of Column Retrofitted by Precast Segment and FRP Wrapping - A Finite Element Study
Abstract: In the present investigation the effect of compressive strength of core and precast concrete on the behavior of columns retrofitted by attaching precast segments and followed by FRP wrapping through Finite Element Analysis. A rectangular column converted into an elliptical column by attaching precast segment is modeled using ANSYS workbench, A Finite Element Analysis software. A Finite Element Model is developed, considering various structural parameters such as grades of core …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 302–310 Read article
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Nano Positioning for Large Scanning Range for XY Mechanism
Abstract: In this study, an XY flexure stage that provides a variety of motion options while reducing incorrect motions is designed and assessed. In the flexure design, the double parallelogram flexure modules are positioned methodically and symmetrically. The performance of the flexure stage is assessed using finite element analysis, and experimental testing is performed to validate the findings. The built-in prototype of the flexure stage has dimensions of 350 mm x …
Published in Journal of Microelectronics and Solid State Devices · Vol. 12, Issue 1, 2025 · pp. 30–35 Read article
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Analyzing the Sheet Metal Extrusion Process Using Finite Element Analysis
Abstract: A wide range of sheet metal forming techniques has been developed to make it easier to produce intricate 3D objects. However, the knowledge still isn't sufficient. The sheet metal extrusion method was examined in this research as one of the common sheet-bulk metal manufacturing technologies. Consideration of the flow-stress curve's impact across a broad range of plastic strain and ductile damage played a pivotal role in constructing a realistic finite …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 13–25 Read article
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Design and Analysis of Honeycomb Rear Door Map Pocket by Application of Finite Element Method
Abstract: In modern automobiles, the door trim plays a vital role in both functionality and occupant safety. It integrates various convenience features such as armrests, power window switches, and map pockets, while also contributing to crash energy absorption during side impacts. In such collisions, the occupant's body typically contacts the door trim, making its design and material selection critical for minimizing injury through controlled deformation and energy dissipation. This research focuses …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 940–951 Read article
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Mechanical Performance Assessment of Hybrid FRP Laminates with Carbon Fiber Core Using Experimental and Numerical Approaches
Abstract: The high strength-to-weight ratio, corrosion resistance and design flexibility of Fiber-reinforced polymer (FRP) composites have attracted considerable attention in aerospace, automotive and structural applications. This work presents an experimental and finite element study on the tensile and flexural behavior of epoxy-based hybrid FRP laminates. Five laminate configurations were manufactured, including a unidirectional carbon fiber laminate and four hybrid laminates, Kevlar–Carbon–Kevlar (K/C/K), Glass–Carbon–Glass (G/C/G), Kevlar–Carbon–Glass (K/C/G), and Glass–Carbon–Kevlar (G/C/K). For all …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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A Systematic Review of Advanced Composite Materials for High-Performance Spur Gear Applications
Abstract: This is a review which provides specific and detailed information regarding the fiber-reinforced polymer (FRP) composite to replace traditional steel in high-performance spur gears with emphasis on mechanical performance, computational modeling, and experimental validation. Methods: The current literature was thoroughly investigated that includes material properties, material simulation (e.g., finite element analysis, FEA), and experimental gear testing procedures (e.g., DIN 51354, ASTM G99). Certain case studies in the aerospace and automotive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 209–220 Read article
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Finite Element Formulation for Mechanical Buckling of FGM Plate Exposed to Various Boundary Conditions
Abstract: Mechanical buckling analysis of functionally graded (FG) material plates based on first-order shear deformation theory. In the real world many components manufactured by FG materials face the buckling load under certain conditions. Various types of gradation law for tailoring the material properties are applied by the researcher, out of that, presently a simple power law for material gradation is applied with shear correction factor (SCF) is used to take account …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 503–513 Read article