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25 articles for “Welding quality”
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Conceptualization of An Intelligent Decision Framework for Control Factors and Weld Quality Prediction
Abstract: To improve the robot's welding quality, control welding precision, optimize welding parameters, realize continuous welding quality database optimization, and increase welding defect detection, a fuzzy neural network-based intelligent decision-making system must be built. This study demonstrates how fuzzy control theory and BP neural networks may be used to identify welding issues and enhance process variables. The experimental findings indicate that, with seam classification accuracy close to 90%, enhancing welding parameters …
Published in Journal of Polymer & Composites · Vol. 11, Issue 6, 2023 · pp. 10–19 Read article
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Statistical Modeling for Weld Quality Assessment using AI SAW Welding of Mild Steel
Abstract: The main issue to the industries that apply Submerged Arc Welding (SAW) is quality assurance since the structural integrity dictates safety and the performance of the industry. The existing system of checking manuals is not only time consuming but also has human errors that make it mandatory to deploy automated intelligent systems. This study carries out an extensive comparison of the leading approaches based on the use of Artificial Intelligence …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 892–907 Read article
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Computer Vision Algorithm for Surface Defects Identification in TIG Welded Joints
Abstract: Quality monitoring of welded joints is still quite a tedious job for many industries. The surface defects on welded joints arises from the improper selection of various input parameters which further result bad quality weld. This paper highlight the application of a computer vision algorithm called discrete Fourier transformation approach for identification of surface defects present on TIG welded joints.
Published in Research and Reviews : Journal of Computational Biology Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Microstructure Analysis and Material Properties of Weld Slag as Fine Aggregate in Concrete
Abstract: To reduce the amount of river sand used, researchers and engineers have developed their own solutions. The well-known technique of submerged-arc welding can create high-quality welds in a variety of thicknesses for ferrous, stainless, and even some non-ferrous metals. The procedure involves an electric current flowing constantly between a welding wire and the work piece, creating an arc. In submerged arc welding, the shielding flux is transformed into slag during …
Published in Recent Trends in Civil Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
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Experimental Investigation of Hardness of FSW Al 5083 Alloy for Naval and Marine Application
Abstract: Friction stir welding (FSW) is a relatively novel method of solid-state joining. This connecting method is adaptable, environmentally benign, and low-energy. The present study focuses on hardness testing on welded butt joints, introducing the Friction Stir Welding procedure on aluminium alloys Al 5083, which are known for their remarkable performance in severe conditions. It is widely used in naval and marine applications due to its excellent resistance to seawater damage. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 227–236 Read article
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An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
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Fracture Mechanics-based Assessment of Welded Joints in Structural Steel Components
Abstract: In many engineering applications, connection by welding are essential to the structural integrity of steel components. However, because of the intricate interplay between material qualities, welding techniques, and structural stress conditions, evaluating the dependability and safety of these welded connections continues to be a difficult challenge. A systematic framework that evaluates the behavior of cracks and faults in welded joints is provided by fracture mechanics, which also offers insights into …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 16–22 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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Taguchi Method: A New Approach for Evaluating and Optimizing Parameters of TIG Welding
Abstract: The construction and industrial sectors must improve the quality of their welds. An experimental plate fabricated of SS304L was to be tungsten inert gas (TIG) welded in this experiment, and an effort was made to enhance the mechanical properties. The Taguchi L9 orthogonal array was used to organize the experiment, and the mechanism of advancement was used to simulate the performance. The tensile strength of the welded junction rises in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 121–129 Read article
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Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Exploration of Mechanical Characteristics and Microstructural Analysis of Copper Matrix Composites with Hybrid Reinforcements via Muffle Furnace Sintering
Abstract: Metal Matrix Composites (MMCs) have drawn a lot of interest in the area of innovative materials because of how widely they may be used. Due to their extraordinary qualities, such as high thermal conductivity, higher temperature endurance, improved corrosion resistance, and great weldability, copper matrix composites stand out among them. These qualities make them desirable and promising materials for uses including heat exchangers, automotive parts, and electrical components. In this …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 119–126 Read article